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stores for sealing windows and doors. Get the heavy-duty high density closed cell stuff, this is no place for the flimsy
foam.
You might find it helpful or necessary to remove a cover from the flap assembly that is held on with staples. Therefore,
you might want to have a box of 1/4” length Monel staples that fit your staple gun on hand. Monel staples are
considerably more expensive than normal staples and a lot harder to find, but they won’t rust.
There are (or were) a couple of strips of foam seal along the back side of the cover, but they have dried up and fallen
off. They can easily be replaced with some 1/4” thick 1/2” wide weatherstripping, similar to that described above
except the next size thicker.
To reassemble, you’re gonna need a lot of 1/8” pop rivets (1/4” grip length) -- at least 24 per side of the car. The
original rivets are a special type with a closed end, intended to prevent leaks. These type rivets are very expensive and
difficult to find, and it’s not like anything here is truly airtight. The only conceivable reason for using these rivets is to
avoid a whistle, but if you’re concerned you can accomplish the same thing by covering each rivet with a piece of
aluminum tape or some silicone sealant.
The four rivets underneath the rearmost chrome strip must fit inside the snaps for the strip, and chances are the rivets
you have won’t fit. It is a fairly simple matter, however, to chuck the rivets up in your drill and file the head diameter
down a little bit.
These same four rivets end up recessed within these snaps. This presents another problem, since the “anvil” of the rivet
gun must sit squarely on the head of the rivet when installing, and of course that anvil isn’t small enough to fit within
the snap. So, you will need a little sleeve to fit around the nail of the pop rivet when riveting, or a few very tiny
washers will serve. You must be careful not to lose them after each rivet pops.
TAILLIGHT REFLECTORS: Many people fail to realize the importance of the reflectors to the appearance of
taillights, turn signals, etc. Jaguar XJ-S reflectors are mostly chrome-plated plastic, which is fairly durable; but the
chrome sometimes deteriorates, and the neutral plastic color is only a fair reflector. Also, the metal panel that separates
the taillights from the brake lights can get pretty dull.
To make your taillights look good, you should restore the effectiveness of the reflectors. You can cover them with
aluminum foil or aluminum tape. The best method, however, is to mask the bulb sockets and paint the reflectors with
flat white spray paint. Flat white gives a more diffuse appearance to the light, which is prettier than the bright center
appearance of the original. If you want to make the light even more diffuse, you can paint a white spot on the bulb to
prevent a direct view of the filament.
BRAKE LIGHT LENSES: There’s a little panel with a chrome frame along the inside edge of each pre-1991 taillight
lens that may or may not have paint on it. David Cleary explains, “The center section of the boot lid was painted black
up to about 1977, at the same time the B posts were chrome, and the lenses were also black.” Mike Morrin says, “I
think that they only had the black paint on the boot lid between the tail lights for 1975 and 76. I presume the paint on
the lenses was deleted at the same time. The parts book shows that the part number changed at 2W4023(RHD) and
2W54660(LHD). I presume that this is the same change.”
What it changed to is not as clear. This author’s ’83 had silver paint, while later cars just left the underlying chrome
uncovered. Cleary says, “Both my 79 and 82 cars came with silver finish on the rear lenses. I have only ever seen the
silver finish lenses available from the factory. No spares or autojumble retailer has them, only the black or chrome.
“At a recent autojumble I wanted a pair of rear lamp lenses. I noticed that the early ones with a black finisher were
much cheaper than the ones with the chrome (£15 a pair rather than £25). With 10 minutes work and some careful
application of thinners you can save yourself £10 by removing the black paint to reveal the chrome - simple eh?”
The silver paint comes off just as easily. I said this author’s lenses had silver paint. They don’t any more -- one look at
someone else’s car with the bare chrome, and that silver paint was outta here.