Iveco Daily. Manual

Use a hydraulic jack to position bracket 99370629 (1) under
the gearbox; then, put the chain onto the gearbox and place
a ring of the same into the bracket slotted hole.
Screw down the nut so as to tightly secure, through the chain,
the gearbox to the bracket.

Remove screw (1) centrally securing the rear crossbar to the
gearbox.

Remove the crossbar fastening screws (1) on the left side.

Remove the crossbar fastening screws (1) on the right side,
then remove the crossbar, taking care not to drop it on the
floor.

Remove boot (1) from its housing.
This operation is necessary to make the fork travel the full
disengagement stroke when detaching the gearbox
Remove the remaining screws securing the gearbox to the
clutch bell.

102146

102149

102147

102148

102150

102151

Figure 131/28

Figure 131/29

Figure 131/30

Figure 131/31

Figure 131/32

Figure 131/33

Before mounting bracket 99372069, remove a number of
screws securing gearbox to block.

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Move the gearbox backwards until the motion input shaft has
come out of the clutch disc hub. Fully take out the gearbox,
taking care not to hit it or get it caught in some component.

Remove bearing (1).

Press the pressure plate bearing onto the shaft and the fork
against the bearing, as shown in the figure. Apply grease
MRM2 to the fork at the bearing pressure point.

Put rubber boot (1) into its housing.

102152

102155

102153

102154

102156

102157

Figure 131/34

Figure 131/35

Figure 131/36

Figure 131/37

Figure 131/38

Figure 131/39

After the detachment operation has been completed,
pressure plate bearing (1) shall remain fitted into the clutch
(as shown in the figure).

Refitting

In order to facilitate coupling, two guiding pins,
fitted onto two of the holes used to secure the
gearbox to the base unit, can be used.

NOTE

Use pliers to act on the retaining ring to disassemble bearing (1).

Couple gearbox (2) with clutch (1).

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Secure the cable to the gearbox by means of the special
fasteners (1).

Screw down gearbox fastening screws (1) by tightening them
to torque.

Screw down screws (1), then fit the engine lower cover.

102158

102160

102159

102161

102145

Figure 131/40

Figure 131/41

Figure 131/42

Figure 131/43

Figure 131/44

Manually screw down screws (1) securing the gearbox case
to the base unit prior to tightening them to torque.

Pull the fork (3) towards the control unit, so that
pressure plate bearing (2) is correctly engaged into
diaphragm spring (1).

NOTE

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Secure crossbar (1) to the gearbox and to the chassis by
tightening the screws to the specified torque.

Fit the clutch actuator (1) engaging tip into the special fork
slot, taking care not to touch it straight with your hands.

Secure clutch actuator (1) to the gearbox by means of the
four screws (2), then tighten to the specified torque.

Connect connector (1) to the clutch actuator.

Secure the gearbox cable by means of strap (1).

102163

102141

102149

102165

102167

102168

Figure 131/45

Figure 131/46

Figure 131/47

Figure 131/48

Figure 131/49

Figure 131/50

Re-attach the starting motor to the gearbox case front cover
by tightening the screws (1) to the specified torque.

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Iveco Daily. Manual - part 221