Isuzu Trooper (1998-2002 year). Manual - part 266

6D3–3

STARTING AND CHARGING SYSTEM

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6D3–4

STARTING AND CHARGING SYSTEM

Diagnosis

Condition

Possible cause

Correction

Starter does not run

Charging failure

Repair charging system

Battery Failure

Replace Battery

Terminal connection failure

Repair or replace terminal connector
and/or wiring harness

Starter switch failure

Repair or replace starter switch

Starter failure

Repair or replace starter

6D3–5

STARTING AND CHARGING SYSTEM

Starter

Removal

1. Battery ground cable.
2. Remove exhaust front left pipe(1).

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3. Remove heat protector(3).
4. Disconnect starter wiring connector from terminals

“B” and “S”(4).

5. Remove starter assembly mounting bolts on inside

and outside(5).

6. Remove starter assembly toward the bottom of

engine(6).

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Installation

1. Install starter assembly(6).

2. Install mounting bolts and tighten bolts to specified

torque(5).

Torque: 40 N·m (4.1 Kg·m/30 lb ft)

3. Reconnect the connectors to terminals “B” and “S”

and tighten Terminals “B” to specified torque.

Torque: 9 N·m (0.9 Kg·m/80 lb in)

4. Install heat protector(3).

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5. Install exhaust front left pipe and tighten bolts and

nuts to specified torque(2).

Stud Nuts
Torque: 67 N·m (6.8 Kg·m/49 lb ft)
Nuts
Torque: 43 N·m (4.4 Kg·m/32 lb ft)

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6. Reconnect the battery ground cable.

6D3–6

STARTING AND CHARGING SYSTEM

Disassembled View

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Legend

(1) Bolt (2 pcs)
(2) Ball Bearing
(3) Pinion
(4) Shift Lever
(5) Dust Cover
(6) Torsion Spring
(7) Dust Cover
(8) Magnetic Switch
(9) Nut

(10) Gear Case

(11) Bearing Cover

(12) E–Ring
(13) Thrust Washer (2)

(14) Center Bracket
(15) Pinion Shaft
(16) Planet Gear (3)
(17) Internal Gear
(18) Center Bracket (A)
(19) Yoke Assembly
(20) Armature
(21) Brush
(22) Brush Holder
(23) Thrust Washer
(24) Rear Cover
(25) Screw (2 pcs)
(26) Through Bolt (2 pcs)