Isuzu Trooper (2000 year). Manual - part 138
TRANSFER CASE (STANDARD TYPE)
4D1–29
33. Use a pair of snap ring pliers to install the snap ring to
the output shaft.
Sub gear (anti lash plate) preload (M/T)
1. Hook a length of piano wire (4) over one of the
sub–gear (5) teeth.
2. Attach the other end of the piano wire to (4) a
spring balancer.
3. Measure the sub–gear preload.
Preload: 59–98 N (13–22 lb)
(M/T)
226RS075
34. Install front output gear assembly.
35. Install bearing snap ring, use a pair of snap ring pliers
to install the snap ring to the transfer case.
NOTE: The snap ring must be fully inserted into the
transfer case snap ring groove.
36. Input shaft.
37. Install ball bearing, use a bench press to install the
ball bearing to the input shaft.
265RS003
38. Install plate.
39. Install ball.
40. Install bearing collar.
41. Install needle bearing.
42. Install transfer input gear.
43. Install high–low clutch hub and sleeve and the clutch
hub face (with the heavy boss) must be facing the
transfer input gear side (7).
226RW136
44. Install input shaft assembly.
45. Install the snap ring to the input shaft.
46. Install the input shaft assembly to the transfer case.
47. Install the snap ring to the transfer case.
NOTE: The snap ring must be fully inserted into the
transfer case snap ring groove.
48. Install the front companion flange temporarily and use
the flange holder J–8614–11 and lock nut wrench
J–37219 to install the lock nut.
Torque: 137 N·m (101 lb ft)
226RW137
49. Use the punch to stake the lock nut at one spot.