Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 982

WORKSHOP MANUAL

TF SERIES

BRAKES

SECTION 5

NOTICE

Before using this Workshop Manual to assist you in performing vehicle

service and maintenance operations, it is recommended that you

carefully read and thoroughly understand the information contained in

Section - OA under the headings “GENERAL REPAIR

INSTRUCTIONS” and “HOW TO USE THIS MANUAL”.

All material contained in this Manual is based on the latest product

information available at the time of publication.

All rights are reserved to make changes at any time without prior

notice.

BRAKES  5-1

SECTION 5

BRAKES

TABLE OF CONTENTS

PAGE

General Description......................................................................................................... 5- 3

Main Data and Specifications ......................................................................................... 5- 8

Special Parts Fixing Nut and Bolt .................................................................................. 5- 9

Servicing........................................................................................................................... 5-15

Front Brake Assembly..................................................................................................... 5-28

Removal and Installation ............................................................................................ 5-28

Removal and installation of Disc Pad ....................................................................... 5-31

Disassembly ................................................................................................................ 5-33

Inspection and Repair................................................................................................. 5-35

Reassembly ................................................................................................................. 5-37

Rear Drum Brake Assembly............................................................................................ 5-39

Disassembly ................................................................................................................ 5-39

Inspection and Repair................................................................................................. 5-40

Reassembly ................................................................................................................. 5-42

Brake Control ................................................................................................................... 5-45

Removal and Installation ............................................................................................ 5-45

Master Cylinder ................................................................................................................ 5-46

Removal and Installation ............................................................................................ 5-46

Disassembly ................................................................................................................ 5-47

Inspection and Repair................................................................................................. 5-49

Reassembly ................................................................................................................. 5-51

Vacuum Servo.................................................................................................................. 5-53

Removal and Installation ............................................................................................ 5-53

Parking Brake (Stem Type) ............................................................................................. 5-56

Removal and installation ............................................................................................ 5-56

Disassembly and Reassembly ................................................................................... 5-61

Inspection and Repair................................................................................................. 5-63

Parking Brake (Floor Mount Type) ................................................................................. 5-64

INDEX

5-2  BRAKES

PAGE

Removal and Installation ............................................................................................ 5-64

Troubleshooting .............................................................................................................. 5-67