Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 942

REAR AXLE  4B-5

  RECOMMENDED LIQUID GASKET

Type

Brand Name

Manufacture

Remarks

RTV*

Silicon Base

ThreeBond 1207B

ThreeBond 1207C

ThreeBond 1215

Three Bond

Three Bond

Three Bond

For Engine Repairs

For Axle Case

Repairs, T/M

Water Base

ThreeBond 1141E

Three Bond

For Engine Repairs

Solvent

ThreeBond 1104

BelcoBond 4

BelcoBond 401

BelcoBond 402

Three bond

Isuzu

Isuzu

Isuzu

For Engine Repairs

Anerobic

LOCTITE 515

LOCTITE 518

Loctite

Loctite

All

* RTV : Room Temperature Vulcanizer

Note :

1. It is very important that the liquid gaskets listed above or their exact equivalent be used on the vehicle.

2. Be careful to use the specified amount of liquid gasket.

Follow the manufacture's instructions at all times.

3. Be absolutely sure to remove all lubricants and moisture from the connecting surfaces before applying

the liquid gasket.

The connecting surfaces must be perfectly dry.

4. LOCTITE 515 and LOCTITE 518 harden upon contact with a metal surface.

Do not apply LOCTITE 515 or LOCTITE 518 between two metal surfaces having a clearance of greater

than 0.25 mm (0.01 in). Poor adhesion will result.

  RECOMMENDED THREAD LOCKING AGENTS

LOCTITE Type

LOCTITE Color

Application Steps

LOCTITE 242

Blue

1. Completely remove all lubricant and moisture from the bolts and

the female threaded surfaces of the parts to be joined.

The surfaces must be perfectly dry.

LOCTITE 262

Red

2. Apply LOCTITE to the bolts.

LOCTITE 270

Green

LOCTITE 271

Red

3. Tighten the bolts to the specified torque.

4. Wait at least on hour before continuing the installation procedure.

4B-6  REAR AXLE

REAR AXLE ASSEMBLY

GENERAL DESCRIPTION

194 mm (7.6 in)

220 mm (8.6 in)

The rear axle assembly consists of the rear axle case, the differential carrier assembly, the rear hub assembly, and
the rear axle shaft.
The rear axle assembly supports the greater part of the vehicle weight including the load.  It receives the engine
torque through the clutch, the transmission, and the propeller shaft, magnifies the torque at the final gear, and
delivers the torque at a right angle to the rear axle shaft.

REAR AXLE  4B-7

SERVICING

Rear Axle Oil Replacement

Oil Capacity

liters (US/UK gal.)

194 mm

1.5 (0.4/0.33)

220 mm

1.8 (0.48/0.4)

Specified gear oil

GL-5 (API grade)

Filler Plug and Drain Plug Torque

N

⋅

m (kgf

⋅

m/lb

⋅

ft)

78.5 

±

 14.7 (8 

±

 1.5/58 

±

 11)

4B-8  REAR AXLE

AXLE SHAFT

  DISASSEMBLY

1. Refer to Section 3E "WHEEL and TIRE" for road wheel Disassembly procedure.

2. Refer to Section 5 "BRAKE" for rear brake removal procedure.

Disassembly Steps

▲

1. Wheel and tire
2. Brake drum
3. Bolt and nut
4. Axle shaft assembly
5. Shim

▲

6. Bearing nut and lock washer

▲

7. Bearing holder
8. Bearing
9. Oil seal

▲

10. Bearing outer race

▲

11. Wheel pin
12. Oil seal