Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 889

6G–12 ENGINE LUBRICATION (6VD1 3.2L)

Oil Pump Oil Seal

Removal

1. Disconnect battery ground cable.
2. Drain engine oil.
3. Remove crankshaft pulley.

D

Refer to removal procedure for Crankshaft Pulley in
this manual.

4. Remove timing belt.

D

Refer to removal procedure for Timing Belt in this
manual.

5. Remove timing pulley from crankshaft.
6. Remove oil pump oil seal using a sealer puller.

NOTE: Take care not to damage sealing surfaces of oil
pump and crankshaft when removing oil seal.

Installation

1. Install oil pump oil seal, apply engine oil to oil seal lip,

then install oil seal using 5–8840–2287–0 installer.

015RS001

2. Install timing pulley to crankshaft.
3. Install timing belt.

D

Refer to installation procedure for Timing Belt in this
manual.

4. Install crankshaft pulley.

D

Refer to installation procedure for Crankshaft
Pulley in this manual.

5. Refill engine oil until full level.

6G–13

ENGINE LUBRICATION (6VD1 3.2L)

Main Data and Specification

General Specification

Item

Specifications

Item

6VD1

Oil capacity

5.3 liters

Torque Specifications

Crankcase, Oil pan, Timing belt tensioner, Timing pulley, timing belt cover, Oil pump, Oil gallery, Oil strainer
      
                                                                                                                                                         N·m (kg·m/ lb·ft)

E06RW045

6H–1

ENGINE SPEED CONTROL SYSTEM (6VD1 3.2L)

ENGINE

ENGINE SPEED CONTROL SYSTEM (6VD1 3.2L)

CONTENTS

Service Precaution

6H–1

. . . . . . . . . . . . . . . . . . . . . . 

Accelerator Pedal Control Cable

6H–2

. . . . . . . . . . 

Removal

6H–2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection

6H–2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6H–2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Accelerator Pedal

6H–3

. . . . . . . . . . . . . . . . . . . . . . . 

Accelerator Pedal and Associated Parts

6H–3

. . 

Removal

6H–3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6H–3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Service Precaution

WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS).  REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.

CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

INDEX

6H–2

ENGINE SPEED CONTROL SYSTEM (6VD1 3.2L)

Accelerator Pedal Control Cable

Removal

1. Loosen the nut(5) on the cable bracket mounted on

the common chamber.

2. Remove cable clip(3).
3. Disconnect accelerator pedal (AP) control cable(6).

(on throttle valve side)

4. Disconnect AP control cable(1). (on AP pedal(7) side)
5. Remove molding cap(2).
6. Remove AP control cable(4).

101RW001

Inspection

Check the following items, and replace the control cable if
any abnormality is found:

D

The control cable should move smoothly.

D

The control cable should not be bent or kinked.

D

The control cable should be free of damage and
corrosion.

Installation

1. Install AP control cable(4).
2. Install molding cap(2).
3. Connect AP control cable(1). (on AP side)
4. Connect AP control cable(6). (on throttle valve side)
5. Install cable clip(3).
6. Install nuts(5).

101RW001

NOTE:

D

Don’t need accelerator pedal cable adjustment.