Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 806

 

  Index      Ford     Isuzu D-Max / Isuzu Rodeo TFR/TFS series - service repair manual 1997-2003 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  804  805  806  807   ..

 

 

Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 806

 

 

ENGINE COOLING (6VD1 3.2L)

6B–11

3. To refill engine coolant, pour coolant up to filler neck

using a filling hose which is smaller in outside
diameter of the filler neck. Otherwise air between the
filler neck and the filling hose will block entry,
preventing the system from completely filling up.

4. Keep a filling rate of 9 liter/min. or less. Filling over this

maximum rate may force air inside the engine and
radiator.
And also, the coolant overflow will increase, making
it difficult to determine whether or not the system is
completely full.

5. After filling the system to the full, pull out the filling

hose and check to see if air trapped in the system is
disclodged and the coolant level goes down. Should
the coolant level go down, repeat topping-up until
there is no more drop in the coolant level.

6. After directly filling the radiator, fill the reservoir to the

maximum level.

7. Install and tighten radiator cap and start the engine.

After idling for 2 to 3 minutes, stop the engine and
reopen radiator cap. If the water level is lower,
replenish.

WARNING: WHEN THE COOLANT IS HEATED TO A
HIGH TEMPERATURE, BE SURE NOT TO LOOSEN
OR REMOVE THE RADIATOR CAP. OTHERWISE YOU
MIGHT GET SCALDED BY HOT VAPOR OR BOILING
WATER. TO OPEN THE RADIATOR CAP, PUT A
PIECE OF THICK CLOTH ON THE CAP AND LOOSEN
THE CAP SLOWLY TO REDUCE THE PRESSURE
WHEN THE COOLANT HAS BECOME COOLER.

8. After tightening radiator cap, warm up the engine at

about 2,000 rpm.
Set heater adjustment to the highest temperature
position, and let the coolant circulate also into heater
water system.

9. Check to see the thermostat has opened through the

needle position of water thermometer, conduct a
5-minute idling again and stop the engine.

10. When the engine has been cooled, check filler neck

for water level and replenish if required. Should
extreme shortage of coolant is found, check the
coolant system and reservoir tank hose for leakage.

11. Fill the coolant into the reservoir tank up to “MAX” line.

6B–12

ENGINE COOLING (6VD1 3.2L)

Drive Belt and Cooling Fan

Drive Belt and Associated Parts

015RW005

Legend

(1) Crankshaft Pulley
(2) Generator
(3) Power Steering Pump

(4) Water Pump and Cooling Fan Pulley
(5) Idle Pulley
(6) Tension Pulley
(7) Drive Belt

The drive belt adjustment is not required as automatic
drive belt tensioner is equipped.

Inspection

Check drive belt for wear or damage, and replace with a
new one as necessary.

Installation

Install cooling fan assembly and tighten bolts/nuts to the
specified torque.

Torque : 22 N·m (2.2 kg·m/16 lb ft) for fan pulley
and fan bracket.

Torque : 10 N·m (1.0 kg·m/88.5 lb in) for fan and
clutch assembly.

NOTE: Fan belts for 6VE1 Gasoline Engine mounted on
98MY (UX) have been brought into one.  As a result, the
rotating direction of a fan belt is opposite to the direction
of cooling fan for 92 to 97MY 6VD1 with no
interchangeability.
Therefore, incorrect installation of a fan may cause the air
for cooling to flow in the opposite direction, this resulting
in the poor performance of the air-conditioner and a rise
temperature in engine cooling water.

ENGINE COOLING (6VD1 3.2L)

6B–13

Main Data and Specifications

General Specifications

M/T

A/T

Cooling system

Engine coolant forced circulation

Radiator

(1 tube in row) Tube type corrugated (2 tube in row)

Heat radiation capacity

68,000 kcal/h

77,000 kcal/h

Heat radiation area

9.445m

@

 (0.878ft

@

)

11.21m

@

 (1.04ft

@

)

Radiator front area

0.302m

@

 (0.028ft

@

)

Radiator dry weight

39N (8.8lb)

44N (9.9lb)

Radiator cap valve opening pressure

93.3 

 122.7kpa (13.5 

 17.8psi)

Engine coolant capacity

2.5lit (2.6U.S q.t.)

2.4lit (16.3U.S q.t.)

Engine coolant pump

Centrifugal impeller type

Delivery

300 (317) or more

Pump speed

5000 

±

 50 rpm

Thermostat

Wax pellet type with air hole

Valve opening temperature

74.5 

 78.5

°

C (166.1 

 173.3

°

F)

Engine coolant total capacity

10.4lit (11.0U.S qt)

10.5lit (11.1U.S qt)

Torque Specifications

N·m (kg·m/ lb·ft)

E06RW041

6B–14

ENGINE COOLING (6VD1 3.2L)

Special Tool

ILLUSTRATION

TOOL NO.

TOOL NAME

5–8840–0277–0

(J–24460–01)

Tester; radiator cap

5–8840–2603–0

(J–33984–A)

Adapter; radiator cap

 

 

 

 

 

 

 

Content   ..  804  805  806  807   ..