Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 803

6A–92

ENGINE MECHANICAL (6VD1 3.2L)

Special Tool

ILLUSTRATION

TOOL NO.

TOOL NAME

5–8840–0011–0

(J–21687–02)

Remover; tie rod end

5–8840–0203–0

(J–36390)

Wrench; Oil filter

(79

f

)

5–8840–2446–0

(J–8062)

Compressor; Valve

spring (1)

5–8840–2547–0

(J–42898)

Adapter; Compressor,

Valve spring (2)

5–8840–0623–0

(J–37281)

Remover; Oil controller

5–8840–0624–0

(J–38537)

Installer; Oil controller

5–8840–2005–0

(J–29107)

Universal pitman arm

remover

ILLUSTRATION

TOOL NO.

TOOL NAME

5–8840–2445–0

(J–42985)

Installer; Camshaft oil

seal

5–8840–2545–0

(J–39206)

Installer; Pilot bearing

5–8840–0133–0

(J–8614–01)

Holder; Crankshaft

5–8840–2153–0

(J–37228)

Seal cutter

5–8840–2286–0

(J–39201)

Installer; Real oil seal

5–8840–2287–0

(J–39202)

Installer; Oil pump oil

seal

6A–93

ENGINE MECHANICAL (6VD1 3.2L)

ILLUSTRATION

TOOL NO.

TOOL NAME

9–8511–4209–0

(J–24239–1)

Cylinder head bolt

wrench

5–8840–2442–0

(J–42899)

Replacer; Valve guide

(1,2)

5–8840–2548–0

(J–42687)

Installer; Valve guide (1)

5–8840–2549–0

(J–37985–1)

Remover; Valve guide

(2)

5–8840–2444–0

(J–42689)

Adjusting Tool; Valve

clearance

5–8840–2443–0

(J–42686)

Lever; Gear spring

5–8840–2447–1

(J–43041)

Holder; Universal

ENGINE COOLING (6VD1 3.2L)

6B–1

ENGINE

ENGINE COOLING (6VD1 3.2L)

CONTENTS

Service Precaution

6B–1

. . . . . . . . . . . . . . . . . . . . . . 

General Description

6B–2

. . . . . . . . . . . . . . . . . . . . . 

Diagnosis

6B–4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Draining and Refilling Cooling System

6B–5

. . . . . 

Water Pump

6B–6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Water Pump and Associated Parts

6B–6

. . . . . . . 

Removal

6B–6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection

6B–6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6B–6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Thermostat

6B–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Thermostat and Associated Parts

6B–7

. . . . . . . . 

Removal

6B–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection

6B–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6B–7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Radiator

6B–8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Radiator and Associated Parts

6B–8

. . . . . . . . . . 

Removal

6B–8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection

6B–9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6B–10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Drive Belt and Cooling Fan

6B–12

. . . . . . . . . . . . . . . 

Drive Belt and Associated Parts

6B–12

. . . . . . . . . 

Inspection

6B–12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6B–12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Main Data and Specifications

6B–13

. . . . . . . . . . . . . 

Special Tool

6B–14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Service Precaution

WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS).  REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.

CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

INDEX

6B–2

ENGINE COOLING (6VD1 3.2L)

General Description

030RW001

Legend

(1) Water Pump
(2) Thermostat
(3) Radiator
(4) Reserve Tank
(5) Cooling Fan
(6) Cylinder Block

(7) Cylinder Head
(8) Right Bank
(9) Throttle Body

(10) Cylinder Block

(11) Cylinder Head

(12) Left Bank
(13) Heater

The cooling system is a pressurized Engine Coolant (EC)
forced circulation type which consists of a water pump,
thermostat cooling fan, radiator and other components.
The automatic transmission fluid is cooled by the EC in
radiator.

Water Pump

The EC pump is a centrifugal impeller type and is driven
by a timing belt.

030RS001