Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 669

7A1 – 176 AUTOMATIC TRANSMISSION (4L30-E)

2. O-ring

1. Torque converter

3. Mode switch

 and transmission

 harness

6. Adapter case

 valve body 

5. Wiring harness

4. Adapter case 

 oil pan

8. Oil filter

7. Main case oil pan

12.Main

    case

    valve

    body

9. Manual detent

11. Servo cover

10. Wiring harness

鈴木

'97/ 11/ 28

発注者

発注日

10012

作業番号

240LW003

AUTOMATIC TRANSMISSION (4L30-E)  7A1 – 177

12. Main Case Valve Body and Ground Wire

1) Install two check balls.
2) Inspect electrical connector and seal, replace if

necessary.

3) Install electrical 4 pin connector/main case and

wiring harness.

4) Install two guide pins into main case.

Guide pin: 5-8840-0022-0 (J-25025-B)

5) Install valve body complete assembly and manual

valve link.

NOTE:

Valve must be extended as the short end of manual
valve link is connected to the range selector lever.
Long end of link goes into valve.

6) Install seven 13 mm screws.

7) Pass ground wire of adapter case wiring harness

assembly through the hole joining adapter fluid
area and main case fluid area.

8) Assemble 8.5 mm connector of ground wire under

the head of this valve body bolt and reinstall it.

Main Case Valve Body
Bolt Torque

N·m (kg·m / lb·ft)

20 (2.0 / 15)

9) Remove two guide pins.

11. Servo Cover

Install servo cover gasket, cover and four 13 mm
screws.

Servo Cover Bolt Torque

N·m (kg·m / lb·ft)

25 (2.5 / 18)

10. Wiring Harness

Connect harness to band control and shift solenoids.

9. Manual Detent

Install roller and spring assembly with clip.
Install two 13 mm screws.

Manual Detent Screw Torque

N·m (kg·m / lb·ft)

20 (2.0 / 15)

8. Oil Filter

Install oil filter, three 13 mm screws.

Oil Filter Bolt Torque

N·m (kg·m / lb·ft)

20 (2.0 / 15)

Earth harness

244RV001

7A1 – 178 AUTOMATIC TRANSMISSION (4L30-E)

7. Main Case Oil Pan

Install oil pan gasket, magnet, oil pan, sixteen 10 mm
screws.

Main Case Oil Pan Bolt Torque

N·m (kg·cm / lb·in)

11 (110 / 96)

6. Adapter Case Valve Body

1) Inspect electrical connector and seal. Replace if

necessary.
Install electrical five pin connector and harness
assembly in bottom of adapter case.
Install gasket, transfer plate, gasket.

2) Install adapter case valve body complete and

seven 13 mm screws.

Adapter Case Valve Body
Bolt Torque

N·m (kg·m / lb·ft)

20 (2.0 / 15)

5. Wiring Harness

1) Connect harness assembly to converter clutch

solenoid, and force motor.

4. Adapter Case Oil Pan

1) Install oil pan gasket, oil pan, twelve 10 mm

screws.

Adapter Case Oil Pan
Bolt Torque

N·m (kg·cm / lb·in)

11 (110 / 96)

2) Rotate transmission, with bottom pan facing

down.

3. Mode Switch

1) Install mode switch, shield and two 10 mm

screws.

2) Adjust using setting tool.

Refer to “MODE SWITCH” in this section.

Selector Shaft Nut Torque

N·m (kg·m / lb·ft)

23 (2.3 / 17)

Mode Switch Screw Torque

N·m (kg·cm / lb·in)

13 (130 / 113)

2. O-Ring

Install O-ring on turbine shaft.

1. Torque Converter

1) The converter assembly must be replaced under

any of the following conditions:
a. Evidence of damage to the pump assembly
b. Metal particles are found after flushing the

cooler lines

c.

External leaks in hub weld area

d. Converter Pilot broken, damaged or poor fit

into crankshaft

e. Converter hub scored or damaged
f.

Internal failure in stator

g. Contamination from engine coolant
h. Excess end play

2) Install converter assembly.

Rotate transmission, bell housing up. Spin
converter to insure proper fit.

3) Fill transmission through the overfill screw, using

DEXRON



-III ATF. 

AUTOMATIC TRANSMISSION (4L30-E)  7A1 – 179