Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 645

 

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Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 645

 

 

7A1–80 AUTOMATIC TRANSMISSION (4L30-E)

DIAGNOSTIC TROUBLE CODE (DTC) 23

THROTTLE POSITION SENSOR CONNECTOR OPEN

This DTC flashes the CHECK TRANS indicator and
sets the BACKUP MODE.

Circuit Description:

The Throttle Position Sensor (TPS) provides a
voltage signal that changes relative to the throttle
plate position. Signal voltage between connector
C-95 terminals C5 and C6 will vary from about 0.4
at idle to about 4.6 volts at wide open throttle.

The Engine Control Module (ECM) also receives
this signal. This TPS is a variable resistance with
one side (connector E-68 terminal 1) connected
only to the ECM connector to have the 5 volts
supply voltage. The other side (connector E-68
terminal 3) is connected to the Transmission
Control Module (TCM) (floating ground) and the
ECM (ground). The “middle” (the wiper) (con-
nector E-68 terminal 2) is connected to the TCM
and the ECM.

The ECM monitors output voltage from the TPS
and determines fuel delivery based on throttle
valve angle (driver demand).

This TPS is an electrical component and must not
be soaked in any liquid cleaner or solvent, as
damage may result.

Diagnostic Aids:

This Diagnostic is not an electrical test done by
the TCM but a test between different information
(“logic test”).

Detection conditions:
1 This detects the terminals C5 and C6 open or

the connector E-68 open.

2 Throttle value opening > 42%.
3 Engine Speed < 2200 RPM.
4 Vehicle Speed <3 Km/h.
5 No DTC: Engine Speed DTC13, Output Speed

DTC11. Downshift Protection DTC62.

6 Only with Selector Lever in Park or Neutral.
7 The detection is authorized only during 6

seconds after ignition switch ON.

8 The conditions need to be present for at least

3 seconds.

Action after the detection time: BACKUP MODE.

Recovery conditions: To recover do an IGNITION
CYCLE.

TPS
INPUT

GROUND

TRANSMISSION
CONTROL
MODULE(TCM)

C-95

C5(5)

5

H-25

3

C6(6)

GRN

BLU

BLU

BLU

BLU

GRN

27

5VOLT
REFERENCE

TPS
INPUT

GROUND

GRY

GRY

GRY

THROTTLE
POSITION
SENSOR
(TPS)

ENGINE
CONTROL
MODULE
(ECM)

26

39 E-61

E-68

E-68

E-68

2

1

3

D07LW009

AUTOMATIC TRANSMISSION (4L30-E) 7A1–81

DIAGNOSTIC TROUBLE CODE (DTC) 23

THROTTLE POSITION SENSOR CONNECTOR OPEN

Check Engine Control Module (ECM)
DTC.
IF: DTC on Throttle Position Sensor (TPS)
exists:

Check diagnosis of ECM and repair. 

Install scan tool GOTHROUGH TECH2
CONNECTION.

Ignition switch ON, engine not
running.

Selector lever position “P”.

Select F0: DATA LIST: “TPS SIGNAL”.

IF: TECH2 DISPLAY approx. 2.5 volts
whatever the throttle valve position:

IF: TPS connector E-68
on the engine is open:

DTC 23 is intermittent.
GOTO INTERMITTENT
CONDITIONS.

Repair. 

Ignition switch OFF. Disconnect connector C-95.
Connect ohmmeter between connector C-95 terminals C5 and C6.
If open circuit:

Check for an open between connector C-95 terminal C5 to connector
E-68 terminal 2 with a simultaneous open of the terminal C6 to the
connector E-68 terminal 3.
This faulty connection can be at the intermediate connector H-25
terminal 5 and 3.

Repair.
If not OK: Ignition switch OFF. Disconnect sensor.

Connect ohmmeter between sensor terminals 2 wiper and 3 low
side.
If resistance between TPS terminal 2 and 3 does not change when
the throttle valve angle is changed: Replace TPS. 

YES

NO

YES

NO

YES

NO

7A1–82 AUTOMATIC TRANSMISSION (4L30-E)

DIAGNOSTIC TROUBLE CODE (DTC) 25

SUPPLY VOLTAGE TOO LOW

This DTC flashes the CHECK TRANS indicator and
sets the BACKUP MODE.

Circuit Description:

The ignition voltage of Transmission Control
Module (TCM) terminals A7 and A8 is monitored by
the TCM and when the voltage is too low (approx. 9
volts) the DTC25 is stored and the BACKUP MODE
is set.

Diagnostic Aids:

This Diagnostic is an electrical test done by the
TCM.

Detection conditions:

1

Ignition voltage measured between TCM
terminal A7 or A8 and ground C1 is lower
than specification.

Specification decreases with the transmission
oil temperature:
–40°C (–40°F) = 8.7 volts
90°C (194°F) = 9.0 volts
150°C (304°F) = 9.2 volts

2 The condition needs to be present for at least

1 second

Action after the detection time: BACKUP MODE

Recovery conditions: To recover, the ignition
voltage must be higher than specification.
Specification decreases with the transmission oil
temperature:

–40°C (–40°F) = 9.2 volts
90°C (194°F) = 9.5 volts
150°C (304°F) = 9.6 volts

B

BATTERY

B

FUSE

ENGINE
CONTROL
MODULE
(ECM)

BATTERY INPUT

EB-12
10A

EB-14
20A

RELAY &
FUSE BOX

X-18

3

X-18

5

ECM
MAIN
RELAY

19

E-61

28

E-60

BATTERY 
INPUT

A4
(4)

C1
(1)

D1
(17)

TRANSMISSION
CONTROL MODULE
(TCM)

+

RED/
GRN

GRN

H-25

2

1

RED/BLU

RED/BLU

BLU/RED

A7
(7)

BLK

C-95

C-96

7

A8
(8)

GROUND

IGNITION 
INPUT

D07LW010

AUTOMATIC TRANSMISSION (4L30-E) 7A1–83

DIAGNOSTIC TROUBLE CODE (DTC) 25

SUPPLY VOLTAGE TOO LOW

Ignition switch ON. Engine OFF.

Connect voltmeter between B+ and B- terminals of
battery.

IF: Display greater than 9 volts:

Engine running.

Connect voltmeter between B+ and B- terminals of
battery.

IF: display between 13 and 16 volts?

Ignition switch OFF.

Disconnect Transmission Control Module (TCM)
connector C-95 and C-96.

Ignition switch ON. Engine OFF.

Connect voltmeter between connector C-96 terminal
A7 and connector C-95 terminal C1.

IF: Display greater than 9 volts:

Check for faulty connection and if OK.
GOTO INTERMITTENT CONDITIONS.

Check fuse and wire to A7, A8 and C1 for
open circuit.

Check regulator.

Check battery.

YES

YES

NO

YES

NO

NO

 

 

 

 

 

 

 

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