Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1992

STEERING  3B-47

  REASSEMBLY

Reassembly Steps

1. Center track rod assembly
2. Pin assembly

" 3. End assembly (inner)
" 4. Nut
" 5. End assembly (outer)

6. Relay lever

" 7. Nut

8. Pitman arm

" 9. Nut

3B-48  STEERING

Important operations

3. End Asseembly (Inner)
Align the setting marks applied at the disassembly.
End Assembly Torque

N

⋅m (kgf⋅m/Ib⋅ft)

117.7

±19.6 (12.0±2.0/86.8±14.5)

After tightening, stake the two portions securely.

4. Nut

End Assembly Nut Torque 

N

⋅m (kgf⋅m/Ib⋅ft)

98.1

±9.8 (10.0±1.0/72.3±7.2)

5. End Assembly (Outer)
Align the setting marks applied during disassembly.

7. Nut

Relay Lever Nut Torque

N

⋅m (kgf⋅m/Ib⋅ft)

58.8

±4.9 (6.0±0.5/43.4±3.6)

9. Nut

Pitman Arm Nut Torque

N

⋅m (kgf⋅m/lb⋅ft)

98.1

±9.8 (10.0±1.0/72.3±7.2)

Note :
When change the track rod, adjust the track rod length.

mm (in)

4

×2 (except TFR25)

306.9

±1.5 (12.08±0.059)

4

×4 and TFR25

262

±1.5 (10.31±0.059)

ADJUSTMENT

Adjust the toe-in angle.

STEERING  3B-49

POWER STEERING OIL PUMP

GENERAL DESCRIPTION

C22, C20 Series Engine Model

4J Series Engine Model

3B-50  STEERING

REPAIR KIT (C22, C20 Series Engine Model)

Legend

1. Bolt
2. Suction Pipe
3. O-ring
4. Connector
5. O-ring
6. Valve
7. Retaining Ring
8. Filter
9. Spring

10. Pressure Switch
11. Retaining Ring
12. Shaft assembly
13. Bearing
14. Shaft

15. Retaining Ring
16. Oil Seal
17. Bolt
18. Rear Housing Assembly and Pump

Cartridge

19. Gasket
20. O-ring
21. O-ring
22. Front Housing
23. Pressure Plate
24. Rotor and Vane
25. Cam
26. Pin
27. Rear Housing

Repair Kit

3. O-ring
5. O-ring

13. Bearing
16. Oil Seal

19. Gasket
20. O-ring
21. O-ring