Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1980

3A-6 FRONT ALIGNMENT

Reference Data

mm(in)

4

×4 and TFR25

Others

Australia
(4J Series, 6VD1
Engine model only)

Standard

90 (3.54)

95 (3.74)

95 (3.74)

Heavy Duty
Sus.

90 (3.54)

95 (3.74)

-

Flat Deck

65( 2.56)

70 (2.76)

-

4

×2

(except TFR25)

STRUT BAR

Securely Tighten the Strut Bar Nuts
(4

××××2 Model (except TFR25) Only)

Strut Bar Torque

N

⋅m(kgf⋅m/Ib⋅ft)

127.5

±12.8 (13.0±1.3 / 94.0±9.4)

4

××××4 Model and TFR25

4

××××2 Model (except TFR25)

MAXIMUM STEERING ANGLE

ADJUSTMENT

The maximum steering angle of the front wheels can be
adjusted with the stopper bolts under the frame side members.
1. Position  each  front  wheel  on  the  turning  radius  gauge  in  a

straight-ahead position.

2. Set the parking brake firmly.

4

××××4 Model and TFR25

4

××××2 Model (except TFR25)

3. Adjust the inside wheel angle of each side with the stopper

bolts.

4. Similarly adjust the inside wheel angle of the other side with

stopper bolt.

4

×2

(except TFR25)

4

×4 and TFR25

Outside wheel

33

°

33

°

Inside wheel

37

°

+0

°

-2

°

35

°

+0

°

-2

°

Note:
Maximum steering angles should be set after adjusting
front wheel alignment.
4

×4 Model and TFR25 Only

mm (in)

A

0 - 8.5 (0 - 0.33)

Stopper Bolt Lock Nut Torque

N

⋅m(kgf⋅m/Ib⋅ft)

4

×2 (except TFR25)

44.1

±9.8 (4.5±1.0 / 32.6±7.2)

4

×4 and TFR25

22.5

±2.9 (2.3±0.3 / 16.6±2.2)

FRONT ALIGNMENT  3A-7

Stopper

Stopper

4

××××4 Model and TFR25 Only

If the stopper (non-adjustable) between the lower link end and
the knuckle comes ahead of the stopper bolt, adjust the
stopper bolt so that the inner-side stopper bolt touches the drop
arm (relay lever).

STEERING  3B-1

SECTION 3B

STEERING

TABLE OF CONTENTS

PAGE

Main Data and Specifications......................................................................................... 3B- 3

Torque Specifications ..................................................................................................... 3B- 4

Standard Bolts ............................................................................................................ 3B- 4

Special Parts Fixing Nuts and Bolts ......................................................................... 3B- 5

Servicing .......................................................................................................................... 3B-10

Steering Mechanism........................................................................................................ 3B-15

General Description.................................................................................................... 3B-15

Steering Column ......................................................................................................... 3B-17

Removal and Installation...................................................................................... 3B-17

Steering Unit ............................................................................................................... 3B-21

General Description.............................................................................................. 3B-21

Removal and Installation...................................................................................... 3B-25

Manual Steering Unit ............................................................................................ 3B-27

Disassembly.................................................................................................... 3B-27

Inspection and Repair .................................................................................... 3B-30

Reassembly..................................................................................................... 3B-31

Power Steering Unit.............................................................................................. 3B-34

Repair Kit......................................................................................................... 3B-34

Disassembly.................................................................................................... 3B-35

Inspection and Repair .................................................................................... 3B-37

Reassembly..................................................................................................... 3B-38

Steering Linkage ................................................................................................... 3B-41

General Description ....................................................................................... 3B-41

Removal and Installation ............................................................................... 3B-42

Disassembly.................................................................................................... 3B-44

Inspection and Repair .................................................................................... 3B-45

Reassembly..................................................................................................... 3B-47

Power Steering Oil Pump........................................................................................... 3B-49

INDEX

3B-2  STEERING

PAGE

General Description.............................................................................................. 3B-49

Repair Kit (C22, C20 Series Engine Model) ........................................................ 3B-50

Repair Kit (4J Series Engine Model).................................................................... 3B-51

Removal and Installation (C22, C20 Series Engine Model) ............................... 3B-52

Removal and Installation (4J Series Engine Model) .......................................... 3B-53

Removal and Installation (6VD1 Engine Model) ................................................. 3B-55

Disassembly (C22, C20 Series Engine Model) ............................................. 3B-57

Inspection and Repair (C22, C20 Series Engine Model).............................. 3B-59

Reassembly (C22, C20 Series Engine Model) .............................................. 3B-60

Disassembly and Reassembly (4J Series Engine Model) ........................... 3B-63

Disassembly and Reassembly (6VD1 Engine Model) .................................. 3B-67

Troubleshooting .............................................................................................................. 3B-72

Special Service Tool (C22, C20 Series Engine Model) ................................................. 3B-85