Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1823

MSG MODEL (4WD)  7B-69

  TRANSFER CASE ASSEMBLY

Disassembly Steps

1. Lock plate
2. Distance plate

! 3. Transfer counter shaft assembly
! 4. O-ring

5. Thrust washer
6. Counter gear
7. Needle bearing
8. Needle bearing
9. Thrust washer

10. Needle bearing
11. High/Low sleeve

!12. Output shaft assemby
!13. Nut
!14. Ball bearing

15. Spacer
16. Speedometer drive gear
17. Distance piece

!18. Ball bearing

19. Thrust washer
20. Output gear
21. Needle bearing
22. 4

×2/4×4 sleeve

7B-70  MSG MODEL (4WD)

Important Operations

3. Transfer Counter Shaft Assembly

1) Lightly tap the rear end of the counter shaft.

2) Remove the transfer counter shaft assembly from the case.

4. O-Ring
Remove the O-ring from the counter shaft, before removing the
thrust washer and counter gear.

12.Output Shaft Assembly

1) Use a pair of snap ring pliers to expand the snap ring of the

ball bearing.

2) Pull the output shaft assembly to the adaptor case side.

3) Remove the output shaft assembly from the transfer case.

13.Nut

1) Clamp  the  output  shaft  assembly  in  a  vice  or  equiverent

securely.

Take care not to damage the shaft.

2) Loosen the nut.

Nut hex; 41 mm (1-5/8 in)

MSG MODEL (4WD)  7B-71

14.Ball Bearing
Use the bearing remover and a bench press to remove the
bearing.
5-8840-0015-0 (J-22912-01)

18.Ball Bearing
Use the bearing remover and a bench press to remove the
bearing.
5-8840-0015-0 (J-22912-0)

7B-72  MSG MODEL (4WD)

  TRANSFER SIDE CASE ASSEMBLY

Disassembly Steps

1. Detent spring and detent ball
2. Screw plug
3. Screw plug

! 4. 4

×2/4×4 shift rod

5. 4

×2/4×4 shift arm and shift block

! 6. High/Low shift rod

7. High/Low shift arm
8. Dowel pin

! 9. Idler gear shaft

10. Idler gear and needle roller bearing
11. Thrust washer
12. Thrust washer
13. Front output shaft cove
14. Distance piece

!15. Output shaft

16. Output gear

!17. Output shaft front bearing
!18. Output shaft rear bearing