Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1820

MSG MODEL (4WD)  7B-57

Lowering the Vehicle

1. Place a jack beneath the vehicle.

2. Raise the jack to remove the chassis stands.

3. Lower the vehicle to the ground.

Engine Hood

Align the setting marks (applied at removal) on the engine
hood and the engine hood hinges to install the engine hood.

Battery Cable

Connect the negative (-) cable to the battery terminal.

7B-58  MSG MODEL (4WD)

  DISASSEMBLY

MAJOR COMPONENTS

Disassembly Steps

1. Clutch shift block and release bearing
2. Clutch shift fork
3. Speedometer sensor
4. Speedometer driven gear assembly
5. Gear control box assembly
6. Transfer side case assembly

7. Transfer case assembly and gasket

! 8. Front cover with oil seal

9. Counter gear snap ring

!10. Bearing snap ring
!11. Transmission case

12. Adaptor case, intermediate plate and

gear assembly

MSG MODEL (4WD)  7B-59

Important Operations

8. Front Cover with Oil Seal

10.Bearing Snap Ring
Remove snap ring from the outer circumference of the top gear
shaft ball bearing.

11.Transmission Case
Remove the transmission case from the intermediate plate with
the adaptor assembly.

7B-60  MSG MODEL (4WD)

  DISASSEMBLY OF INTERNAL PARTS (TRANSMISSION)

MAJOR COMPONENT (1)

Disassembly Steps

1. Adapter case and input transfer gear
2. Detent assembly
3. Shift fork assembly & interlock pin

4. Rev. and 5th gear assembly
5. Cluster gear shaft assembly
6. Top & main gear shaft assembly