Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1634

MAINTENANCE AND LUBRICATION  0B-3

I : Inspect and correct or replace as necessary     A : Adjust
R : Replace or change     T : Tighten to specified torque    L : Lubricate

SERVICE INTERVAL:

×

1,000 km.

5

10

15

20

25

30

35

40

45

50

55

60

65

70

75

80

85

90

95 100

(Use the odometer reading
or months whichever

comes first)

or months

3

6

9

12

15

18

21

24

27

30

33

36

39

42

45

48

51

54

57

60

TRANSMISSION OR TRANSMISSION
WITH TRANSFER CASE

* Transmission or transmission with

transfer case oil

-

R

-

I

-

-

-

R

-

-

-

I

-

-

-

R

-

-

-

I

Oil leakage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Gear control mechanism for looseness

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

PROPELLER SHAFT

Loose connections

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

* Universal joints and splines for wear

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

Universal joints and sliding sleeve

-

L

-

L

-

L

-

L

-

L

-

L

-

L

-

L

-

L

-

L

FRONT AND REAR AXLE

* Differntial gear oil (Front and rear)

-

R

-

I

-

-

-

R

-

-

-

I

-

-

-

R

-

-

-

I

Oil leakage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Shift on the fly system

Gear oil

I

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

Front axle shaft rubber boot for
damage

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

Axle shafts for distrotion or damage

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

Axle case for distortion or damage

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

STEERING

Steering gear oil

-

-

-

-

-

-

-

-

-

-

-

I

-

-

-

-

-

-

-

-

Power steering fluid

-

-

-

-

-

-

R

-

-

-

-

-

-

R

-

-

-

-

-

-

Oil leakage

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

* Steering system for looseness or

damage

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

Power steering hose

-

I

-

I

-

I

-

I

-

I

-

I

-

R

-

I

-

I

-

I

Steering wheel play

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Steering function

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Right and left turning radius

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

Wheel alignment

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

Joint ball for oil leakage or damage

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

Joint ball rubber boot for damage

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

SERVICE BRAKES

Brake fluid

-

-

-

I

-

-

-

R

-

-

-

I

-

-

-

R

-

-

-

I

Brake system for fluid leakage

I

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

Brake function

I

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

* Rear brake lining and durm wear

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

* Front disc brake pads and discs wear

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

Brake pedal travel and play

I

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

Pipes and hoses for loose connections

or damage

I

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

0B-4  MAINTENANCE AND LUBRICATION

I : Inspect and correct or replace as necessary     A : Adjust
R : Replace or change     T : Tighten to specified torque    L : Lubricate

SERVICE INTERVAL:

×

1,000 km.

5

10

15

20

25

30

35

40

45

50

55

60

65

70

75

80

85

90

95 100

(Use the odometer reading
or months whichever

comes first)

or months

3

6

9

12

15

18

21

24

27

30

33

36

39

42

45

48

51

54

57

60

PARKING BRAKE

Parking brake function

I

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

Parking brake level travel

I

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

Cables for looseness or damage and

guide for damage

I

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

Ratchet for wear or damage

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

SUSPENSION

Spring leaves for damage

I

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

Mount for looseness or damage

I

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

Shock absorbers for oil leakage

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

Shock absorbers mount for looseness

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

Rubber bushes of suspension wear or

damage

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

Spring action for loss of balance due

to weakening

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

-

-

-

I

Joint ball rubber boot for damage

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

WHEELS

Wheel pins

T

T

-

T

-

T

-

T

-

T

-

T

-

T

-

T

-

T

-

T

Wheel disc for damage

I

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

Hub bearing grease

-

-

-

-

-

R

-

-

-

-

-

R

-

-

-

-

-

R

-

-

Front and rear hub bearings for

looseness

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

Tire pressure and damage

I

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

Tire rotation

(Rotate as required)

OTHERS

Bolts and nuts on chassis and body

I

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

-

I

Lube front free-wheeling hubs

-

-

-

-

-

L

-

-

-

-

-

L

-

-

-

-

-

L

-

-

MAINTENANCE AND LUBRICATION  0B-5

SEVERE CONDITIONS MAINTENANCE SCHEDULE

Severe driving conditions

A: Repeated short trips
B: Driving on rough roads
C: Driving on dusty roads
D: Driving in extremely cold weather and/or on salted roads

Condition

A

B

C

D

A+D

Engine oil

Change every 5,000 km, or 3 months

●

●

Engine oil filter

Replace every 5,000 km, or 3 months

●

●

Exhaust pipes and mounting

Inspect every 5,000 km

●

●

●

Air cleaner element

Replace every 20,000 km

●

Steering system for looseness

or damage

Inspect every 5,000 km

●

Universal joints and sleeve

Inspect for wear and lubricate every 5,000 km

●

●

Transmission or transmission

with transfer case oil

Change every 20,000 km

after changing at the initial 10,000 km

●

Differential oil

Change every 20,000 km

after changing at the initial 10,000 km

●

Rear brake lining and drum

Inspect every 5,000 km

●

●

●

Front brake pads and disc

Inspect every 5,000 km

●

●

●

Interval

Item

0B-6  MAINTENANCE AND LUBRICATION

RECOMMENDED FLUIDS, LUBRICANTS AND FUELS

In order to obtain maximum performance and longest service life from your ISUZU vehicles, it is very important to
select and use best lubricants and diesel fuels correctly.
When lubricating, be sure to use ISUZU genuine lubricants or the recommended lubricants listed below, according
to the maintenance schedule for each vehicle model.
The lubrication intervals in the maintenance schedule and the coverage and period of new vehicle warranty are
based on the use of ISUZU genuine lubricants or recommended lubricants as given in the chart which serves as a
guide for selecting lubricants of a proper brand name.

LUBRICATION

MAKE

BRAND/TYPE

GRADE

Gasoline engine crankcase

ISUZU GENUINE
ISUZU GENUINE
ISUZU GENUINE
EXXON / ESSO
EXXON / ESSO
MOBIL
CALTEX / TEXACO
SHELL

BESCO RACING ACE (7.5W-30)
BESCO MULTI ACE (7.5W-30)
BESCO ACE (10W-30)
ESSO SUPER FLO (15W-40, 15W-50, 20W-50)
ESSO MAXXOIL (15W-40, 15W-50, 20W-50)
MOBIL SUPER XHP (15W-40, 15W-50, 20W-50)
HAVOLINE FORMULA-3 (15W-40, 20W-50)
HELIX SUPER (10W-30)

SG

SF
SE

SJ
SJ

SH
SH

SJ

Manual transmission transfer
case

ISUZU GENUINE
EXXON / ESSO
EXXON / ESSO
MOBIL
CALTEX / TEXACO
SHELL

BESCO GEAR OIL TRANSAXLE (5W-30)
ESSOLUBE XD-3+ (15W-40)
ESSOLUBE XD-3 EXTRA (15W-40)
MOBIL SUPER (10W-30)
HAVOLINE FORMULA-3 (15W-40, 20W-50)
RIMURA D (15W-40)

CF-4/CF
CF-4/CF

SH
SH

CD/CF

Differential shift on the fly
system (GL-5 only)

ISUZU GENUINE
EXXON / ESSO
MOBIL
CALTEX
SHELL

BESCO GEAR OIL SH (80W-90, 90, 140)
ESSO GEAR OIL GX (85W-90)
MOBILUBE HD (80W-90, 85W-140)
THURBAN GL-5 EP (80W-90, 85W-140)
SHELL SPIRAX HD (90, 140)

GL-5
GL-5
GL-5
GL-5
GL-5

Power steering

ISUZU GENUINE
EXXON / ESSO
MOBIL
CALTEX
SHELL

BESCO ATF

ESSO ATF D (DEXRON



 II-D)

MOBIL ATF (DEXRON



 III-E)

ATF HD (DEXRON



 II)

SHELL DONAX TA (DEXRON



 II-D)

Propeller shaft sliding yoke,
universal joint clutch shift
block grease fitting

ISUZU GENUINE
EXXON / ESSO
MOBIL
CALTEX / TEXACO
SHELL

BESCO L-2 GREASE (No.2), L-3 GREASE (No.3)
RONEX MP 2 (No.2)
MOBIL GREASE HP 222 (No.2)
STARPLEX-2 (No.2)
SHELL RETINAX A (No.2)

FLUID

TYPE

Clutch and brake fluid reservior

Hydraulic brake fluid SAE J1703

FMVSS 116 DOT.3 grade

Engine cooling system

Good quality ethylene glycol antifreeze

NOTE:
(1) The SG grade engine oil may be used as a lubricant for C22NE, 22LE and 20LE gasoline engines, if it is

available.

(2) When the recommended lubricants are specified in the workshop manual, use them.