Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1626

MAINTENANCE AND LUBRICATION 0B-1

SECTION 0B

MAINTENANCE AND LUBRICATION

TABLE OF CONTENTS

PAGE

Maintenance Schedule .................................................................................................... 0B- 2

Severe Conditions Maintenance Schedule.................................................................... 0B- 5

Recommended Fluids, Lubricants and Fuels ............................................................... 0B- 6

Oil Viscosity Chart........................................................................................................... 0B- 8

0B-2 MAINTENANCE AND LUBRICATION

MAINTENANCE SCHEDULE

Items followed by an asterisk (*) require more frequent maintenance if the vehicle is driven under severe conditions.
Refer to "SEVERE CONDITIONS MAINTENANCE SCHEDULE."

I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate

SERVICE INTERVAL:

1,000

km 5 10 15 20 25

70 75 80 85 90

100

(Use odometer reading

1,000

miles

3 6 9 12 15

42 45 48 51 54

or months whichever
comes first)

or months

6 12 18 24 30

84 90 96 102

108

114

120

ENGINE

Idling

speed

and

acceleration

I I I I I I I I I I I I I I I I I I I I

Air

cleaner

element

I I I I I I I R

I I I I I I I R I I I I

* P Engine oil

Engine

oil

- R - R - R - R

- R

- R - R - R

- R

* P Engine oil filter (6VE1)

Engine

oil

filter

(C24SE)

- R - R - R - R

- R

- R - R - R

- R

Engine

oil

filter

- R - R - R - R

- R

- R - R - R

- R

Oil

leakage

and

contamination

I I I I I I I I I I I I I I I I I I I I

Fuel

leakage

I I - I - I - I - I - I - I - I - I - I

Sensor (6VE1)

Replace every 160,000km

P Valve clearances (6VE1)

Check and adjust if necessary every 100,000km

Valve

clearances

A - - A - - - A - - - A - - - A - - - A

Spark

plugs

(C24SE)

- - - - - R - - - - - R

- - - - - R

- -

P Spark plugs (6VE1)

Replace every 165,000km

Fuel

filter

(C24SE)

- - - R - - - R

- - - R

- - - R - - - R

Fuel

filter

(6VE1)

- - - - - R - - - - - R

- - - - - R

- -

Fuel

filter

(4JH1)

- - R - - R - - R

- - R

- - R - - R

- -

Cooling

system

for

water

leakage I I I I I I I I I I I I I I I I I I I I

Fan

belt

tension

and

damage

I I I I I I I I I I I I I I I I I I I I

Exhaust

system

I I - I - I - I - I - I - I - I - I - I

Engine coolant level 50%

concentration

I I I I I I I I I R

Cooling

system

for

water

leakage I I - I - I - I - I - I - I - I - I - I

All hoses and pipes in engine
compartment for clogs or damage

I I - I - I - I - I - I - I - I - I - I

P Timing belt (C24SE)

Replace every 120,000km

P Timing belt (6VE1)

Replace every 160,000km

CLUTCH

Clutch

fluid

I I - I - I - R

- I - I - I - R - I - I

Clutch

pedal

travel

and

free

play

I I - I - I - I - I - I - I - I - I - I

TRANSMISSION OR TRANSMISSION
WITH TRANSFER CASE

Automatic transmission fluid

- - - I - - - I - - - I - - - I - - - I

Manual

transmission

fluid

- - I - - - R

- - - I - - - R - - - I

Transfer

case

oil

- - - I - - - I - - - I - - - I - - - I

Oil

leakage

I I I I I I I I I I I I I I I I I I I I

Gear control mechanism for

looseness

- - - I - - - I - - - I - - - I - - - I

PROPELLER

SHAFT

Loose

connections

- I - I - I - I - I - I - I - I - I - I

* Universal joints and splines for wear

I - I - I - I - I - I - I - I - I - I

4WD

Universal joints and splines

- L - L - L - L - L - L - L - L - L - L

FRONT

AND

REAR

AXLE

Differential

gear

oil

(Front

and

rear) R

- - I - - - R

- - - I - - - R - - - I

Oil

leakage

I I I I I I I I I I I I I I I I I I I I

Shift

the

fly

system

gear

oil

I - - I - - - I - - - I - - - I - - - I

Front axle shaft rubber boot for

damage

- - - I - - - I - - - I - - - I - - - I

Axle

shafts

for

distortion

damage - - - I - - - I - - - I - - - I - - - I

MAINTENANCE AND LUBRICATION 0B-3

Axle

case

for

distortion

damage - - - I - - - I - - - I - - - I - - - I

SERVICE INTERVAL:

1,000

km 5 10 15 20 25

70 75 80 85 90

100

(Use odometer reading

1,000

miles

3 6 9 12 15

42 45 48 51 54

or months whichever
comes first)

or months

6 12 18 24 30

84 90 96 102

108

114

120

STEERING

Power

steering

fluid

I I I I I I R

I I I I I I R I I I I I I

* Steering system for looseness or

damage

- I - I - I - I - I - I - I - I - I - I

Steering

function

I I I I I I I I I I I I I I I I I I I I

Right

and

left

turning

radius

- - - I - - - I - - - I - - - I - - - I

Wheel

alignment

- - - I - - - I - - - I - - - I - - - I

0B-4 MAINTENANCE AND LUBRICATION

I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate

SERVICE INTERVAL:

1,000

km 5 10 15 20 25

70 75 80 85 90

100

(Use odometer reading

1,000

miles

3 6 9 12 15

42 45 48 51 54

or months whichever
comes first)

or months

6 12 18 24 30

84 90 96 102

108

114

120

SERVICE

BRAKES

Brake

fluid

I - - I - - - R - - - I - - - R - - - I

Brake

system

for

fluid

leakage

I I I I I I I I I I I I I I I I I I I I

Brake

function

I I I I I I I I I I I I I I I I I I I I

Rear

brake

lining

and

drum

wear

- I - I - I - I - I - I - I - I - I - I

Front

disc

brake

pads

and

discs

- I - I - I - I - I - I - I - I - I - I

Brake

pedal

travel

and

free

play

I I I I I I I I I I I I I I I I I I I I

Pipes and hoses loose connections
or damage

I I - I - I - I - I - I - I - I - I - I

PARKING

BRAKE

Parking

brake

function

I I I I I I I I I I I I I I I I I I I I

Parking

brake

lever

travel

I I I I I I I I I I I I I I I I I I I I

Cables for looseness or damage
and guide for damage

I I I I I I I I I I I I I I I I I I I I

Ratchet

for

wear

damage

- I - I - I - I - I - I - I - I - I - I

SUSPENSION

Spring

leaves

for

damage

I I - I - I - I - I - I - I - I - I - I

Mount

for

looseness

damage

I I - I - I - I - I - I - I - I - I - I

Shock

absorbers

for

oil

leakage

- I - I - I - I - I - I - I - I - I - I

Shock absorbers mount for

looseness

- I - I - I - I - I - I - I - I - I - I

Rubber bushes of suspension wear
or damage

- I - I - I - I - I - I - I - I - I - I

Spring action for loss of balance
due to weakening

- - - I - - - I - - - I - - - I - - - I

Joint

ball

rubber

boot

for

damage

- I - I - I - I - I - I - I - I - I - I

WHEELS

Wheel

nuts

T T - T - T - T - T - T - T - T - T - T

Wheel

disc

for

damage

I I - I - I - I - I - I - I - I - I - I

Front

hub

bearing

grease

- - - - - R

- -

Rear hub bearing

Replace every 240,000km or 5 years

Front and rear hub bearing for

looseness

- I - I - I - I - I - I - I - I - I - I

Tire

pressure

and

damage

I I - I - I - I - I - I - I - I - I - I

Tire

rotation

(Rotate as required)

OTHERS

Vehicle

height

- - - I - - - I - - - I - - - I - - - I

Bolts

and

nuts

chassis

and

body I I - I - I - I - I - I - I - I - I - I

Washer

I I I I I I I I I I I I I I I I I I I I

Battery

I I I I I I I I I I I I I I I I I I I I

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