Isuzu D-Max / Isuzu Rodeo (TFR/TFS). Manual - part 1610

MAINTENANCE AND LUBRICATION  0B-1

SECTION 0B

MAINTENANCE AND LUBRICATION

TABLE OF CONTENTS

PAGE

Maintenance Schedule.................................................................................................... 0B- 2

Severe and Maintenance................................................................................................. 0B- 9

Recommended Fluids, Lubricants and Fuels ............................................................... 0B-10

Oil Viscosity Chart........................................................................................................... 0B-11

INDEX

0B-2  MAINTENANCE AND LUBRICATION

MAINTENANCE SCHEDULE

MAINTENANCE SCHEDULE ABBREVIATIONS

V

 : Variation (Optional equipment on some model)

G4

 : For HEC Engine Series L4 Gasoline Engine

G6

 : For 6V Series V6 Gasoline Engine

D

 : For 4J Series L4 Diesel Engine

DT

 : For 4J Series L4 Diesel Engine with Turbocharger

MT

 : For Manual Transmission

AT

 : For Automatic Transmission

Items followed by an asterisk (*) require more frequent maintenance if the vehicle is driven under severe conditions.
Refer to "SEVERE CONDITIONS MAINTENANCE SCHEDULE".

MAINTENANCE AND LUBRICATION  0B-3

Maintenance schedule: For V6 Gasoline Engine (EXP) SERVICE AND MAINTENANCE
(EXCEPT EUROPE RIGION)

I : Inspect and correct or replace as necessary     A : Adjust
R : Replace or change     T : Tighten to specified torque    L : Lubricate

SERVICE INTERVAL:

×1,000 km

5

15

30

45

60

75

90

105

120

135

150

(Use the odometer reading

×1,000 miles

or months whichever comes first)

3

9

18

27

36

45

54

63

72

81

90

or months

6

18

36

54

72

90

108

126

144

162

180

GASOLINE ENGINE

* Engine oil

-

R

R

R

R

R

R

R

R

R

R

* Engine oiI filter

-

R

R

R

R

R

R

R

R

R

R

Oil leakage and contamination

I

I

I

I

I

I

I

I

I

I

I

Timing belt

(Replace every 165,000 km or 100,000 miles)

Fan beIt tension and damage

I

I

I

I

I

I

I

I

I

I

I

Spark pIugs (for leaded fuel use)

-

-

R

-

R

-

R

-

R

-

R

Spark pIugs (for unleaded fuel use)

(Replace every 165,000 km or 100,000 miles)

Exhaust system

I

I

I

I

I

I

I

I

I

I

I

Engine coolant concentration

-

-

-

R

-

-

R

-

-

R

-

Cooling system for water leakage

-

I

I

I

I

I

I

I

I

I

I

All hoses and pipes in engine

compartment for clog or damage

-

I

I

I

I

I

I

I

I

I

I

Fuel filter

-

-

R

-

R

-

R

-

R

-

R

Fuel leakage

I

I

I

I

I

I

I

I

I

I

I

Fuel tank

-

-

I

-

I

-

I

-

I

-

I

*Air cleaner element

-

-

R

-

R

-

R

-

R

-

R

V

 Pre air cIeaner

I

I

I

I

I

I

I

I

I

I

I

Idling speed and acceleration

I

I

I

I

I

I

I

I

I

I

I

O

2

 senser (for leaded fuel use)

-

-

-

R

-

-

R

-

-

R

-

O

2

 senser (for unleaded fuel use)

(RepIace every 150,000 km or 90,000 miles)

Valve clearance (98 model~)

-

-

-

-

-

-

R

-

-

-

-

CLUTCH

Clutch fIuid

I

I

I

I

I

I

I

I

I

I

I

Clutch pedal travel and play

I

I

I

I

I

I

I

I

I

I

I

TRANSMISSION OR TRANSMISSION
WITH TRANSFER CASE

* Manual transmission with transfer case

oil

-

R

-

-

R

-

-

R

-

-

R

Oil leakage

I

I

I

I

I

I

I

I

I

I

I

Gear control mechanisum for looseness

-

I

I

I

I

I

I

I

I

I

I

*

AT

 

Automatic transmission fluid

-

-

I

-

I

-

I

-

I

-

I

*

AT

 

Transfer case oil

-

R

I

-

R

-

I

R

-

-

R

PROPELLER SHAFT

Loose connections

-

I

I

I

I

I

I

I

I

I

I

* Universal joints and splines for wear

-

I

I

I

I

I

I

I

I

I

I

Universal joints and sliding sleeve

-

L

L

L

L

L

L

L

L

L

L

FRONT AND REAR AXLE

* Differential gear oil (Front and rear)

-

R

-

-

R

-

-

-

R

-

R

Oil leakage

I

I

I

I

I

I

I

I

I

I

I

Shift on the fly system

Gear oil

I

I

I

I

I

I

I

I

I

I

I

Front axle shaft rubber boot for damage

-

I

I

I

I

I

I

I

I

I

I

AxIe case for distortion or damage

-

I

I

I

I

I

I

I

I

I

I

AxIe shafts for distortion or damage

-

I

I

I

I

I

I

I

I

I

I

*Marks: Under severe driving conditions, additional maintenance is required.

Refer to "Maintenance schedule under severe driving conditions".

0B-4  MAINTENANCE AND LUBRICATION

Maintenance schedule: For V6 Gasoline Engine (EXP) SERVICE AND MAINTENANCE
(EXCEPT EUROPE RIGION)

I : Inspect and correct or replace as necessary     A : Adjust
R : Replace or change     T : Tighten to specified torque    L : Lubricate

SERVICE INTERVAL:

×1,000 km

5

15

30

45

60

75

90

105

120

135

150

(Use the odometer reading

×1,000 miles

or months whichever comes first)

3

9

18

27

36

45

54

63

72

81

90

or months

6

18

36

54

72

90

108

126

144

162

180

STEERING

Steering gear oil

-

-

-

-

I

-

-

-

I

-

-

Power steering fluid

I

I

I

I

I

I

R

I

I

I

I

Oil leakage

I

I

I

I

I

I

I

I

I

I

I

* Steering system for looseness or damage

-

I

I

I

I

I

I

I

I

I

I

Power steering hose

-

I

I

I

I

I

R

I

I

I

I

Steering wheel play

I

I

I

I

I

I

I

I

I

I

I

Steering function

I

I

I

I

I

I

I

I

I

I

I

Right and left turning radius

-

-

I

-

I

-

I

-

I

-

I

WheeI alignment

-

-

I

-

I

-

I

-

I

-

I

Joint ball for oil leakage or damage

-

I

I

I

I

I

I

I

I

I

I

Joint ball rubber boot for damage

-

I

I

I

I

I

I

I

I

I

I

SERVICE BRAKES

Brake fluid

-

-

I

-

I

-

I

-

I

-

I

Brake system for fIuid leakage

I

I

I

I

I

I

I

I

I

I

I

Brake function

I

I

I

I

I

I

I

I

I

I

I

* Front Disc brake pads and discs wear

-

I

I

I

I

I

I

I

I

I

I

* Rear brake linig and drum wear

-

I

I

I

I

I

I

I

I

I

I

Brake pedal travel and play

I

I

I

I

I

I

I

I

I

I

I

Pipes and hoses for loose connections or

damage

I

I

I

I

I

I

I

I

I

I

I

PARKING BRAKE

Parking brake function

I

I

I

I

I

I

I

I

I

I

I

Parking brake Iever travel

I

I

I

I

I

I

I

I

I

I

I

Cables for looseness or damage and

guide for damage

I

I

I

I

I

I

I

I

I

I

I

Ratchet for wear or damage

-

I

I

I

I

I

I

I

I

I

I

SUSPENSION

Leaf springs for damage

I

I

I

I

I

I

I

I

I

I

I

Mount for looseness or damage

I

I

I

I

I

I

I

I

I

I

I

Shock absorbers for oil leakage

-

I

I

I

I

I

I

I

I

I

I

Shock absorbers mount for looseness

-

I

I

I

I

I

I

I

I

I

I

Rubber bushes of suspension wear or

damage

-

I

I

I

I

I

I

I

I

I

I

Spring action for loss of balance due to

weakening

-

-

I

-

I

-

I

-

I

-

I

Joint ball rubber boot for damage

-

I

I

I

I

I

I

I

I

I

I

WHEELS

Wheel nuts

T

T

T

T

T

T

T

T

T

T

T

Wheel disc for damage

I

I

I

I

I

I

I

I

I

I

I

Hub bearing grease

-

-

R

-

R

-

R

-

R

-

R

Front and rear hub bearings for looseness

-

I

I

I

I

I

I

I

I

I

I

Tire pressure and damage

I

I

I

I

I

I

I

I

I

I

I

Tire rotation

(Rotate as required)

OTHERS

Bolts and nuts on chassis and body

I

I

I

I

I

I

I

I

I

I

I

Lube front free - wheeling hubs

-

-

L

-

L

-

L

-

L

-

L

*Marks: Under severe driving conditions, additional maintenance is required.

Refer to "Maintenance schedule under severe driving conditions".