Infiniti I30 (A33). Manual - part 151

 

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Infiniti I30 (A33). Manual - part 151

 

 

PRECAUTIONS IN REPAIRING HIGH STRENGTH STEEL

29

Precautions in Repairing High Strength Steel (Cont’d)

Read the following precautions when repairing HSS:

1. Additional points to consider

The repair of reinforcements (such as side members)

by heating is not recommended since it may weaken

the component. When heating is unavoidable, do not

heat HSS parts above 550

o

C (1, 022

o

F)

Verify heating temperature with a thermometer.

(Crayon-type and other similar type thermometer are

available.)

When straightening body panels, use caution in

pulling any HSS panel. Because HSS is very strong,

pulling may cause deformation in adjacent portions

of the body. In this case, increase the number of

measuring points, and carefully pull the HSS panel.

When cutting HSS panels, avoid gas (torch) cutting

if possible. Instead, use a saw to avoid weakening

surrounding areas due to heat. If gas (torch) cutting

is unavoidable, allow a minimum margin of  50 mm

(1.97 in).

When welding HSS panels, use spot welding

whenever possible in order to minimize weakening

surrounding areas due to heat.

If spot welding is impossible, use M.I.G. welding. Do

not use gas (torch) welding because it is inferior in

welding strength.

PRECAUTIONS IN REPAIRING HIGH STRENGTH STEEL

30

10 (0.39) or over

12 (0.47) or over

18 (0.71) or over

20 (0.79) or over

27 (1.06) or over

31 (1.22) or over

The spot weld on HSS panels is harder than that of an

ordinary steel panel.

Therefore, when cutting spot welds on a HSS panel,

use a low speed high torque drill (1,000 to 1,200 rpm)

to increase drill bit durability and facilitate the operation.

SP150 HSS panels with a tensile strength of 785 to

981 N/mm

2

 (80 to 100 kg/mm

2

, 114 to 142 klb/sq in),

used as reinforcement in the door guard beams, is too

strong to repair. When these HSS parts are damaged,

the outer panels also sustain substantial damage;

therefore, the assembly parts must be replaced.

2. Precautions in spot welding HSS

This work should be performed under standard working

conditions. Always note the following when spot welding

HSS:

The electrode tip diameter must be sized properly

according to the metal thickness.

The panel surfaces must fit flush to each other, leaving

no gaps.

Follow the specifications for the proper welding pitch.

0.6 (0.024)

0.8 (0.031)

1.0 (0.039)

1.2 (0.047)

1.6 (0.063)

1.8 (0.071)

Minimum pitch ( )

Thickness (t)

Precautions in Repairing High Strength Steel (Cont’d)

Unit:mm

REPLACEMENT OPERATIONS

31

Spot
weld

Description

The symbols used in this manual for cutting and welding / brazing operations are shown below.

Saw cut or air chisel cut

2-spot
welds

3-spot
welds

MIG plug weld

MIG seam weld/
Point weld

Brazing

Soldering

Sealing

2-spot welds
(2-panel overlapping portions)

3-spot welds
(3-panel overlapping portions)

REPLACEMENT OPERATIONS

32

Radiator Core Support

Service Joint

Indicates that there is an equivalent welding portion
with the same dimensions on the opposite side.

 

 

 

 

 

 

 

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