Infiniti G35 (V35). Manual - part 494

 

  Index      Infiniti     Infiniti G35 (V35) Coupe - service repair manual 2007 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  492  493  494  495   ..

 

 

Infiniti G35 (V35). Manual - part 494

 

 

ENGINE ASSEMBLY

EM-131

C

D

E

F

G

H

I

J

K

L

M

A

EM

ENGINE ASSEMBLY

PFP:10001

Components

NBS002V3

Removal and Installation

NBS002V4

WARNING:

Situate vehicle on a flat and solid surface.

Place chocks at front and back of rear wheels.

For engine not equipped with engine slingers, attach proper slingers and bolts described in
PARTS CATALOG.

CAUTION:

Always be careful to work safely, avoid forceful or uninstructed operations.

Do not start working until exhaust system and engine coolant are cool enough.

If items or work required are not covered by the engine section, refer to the applicable sections.

Always use the support point specified for lifting.

Use either 2-pole lift or separate type lift as best you can. If board-on lift is used for unavoidable
reasons, support at the rear axle jacking point with transmission jack or similar tool before start-
ing work, in preparation for the backward shift of center of gravity.

For supporting points for lifting and jacking point at rear axle. Refer to 

GI-40, "Garage Jack and

Safety Stand"

 .

1.

Engine mounting bracket (RH)

2.

Heat insulator (RH)

3.

Engine mounting insulator (RH)

4.

Engine mounting insulator (LH)

5.

Heat insulator (LH)

6.

Engine mounting bracket (LH)

7.

Harness bracket

8.

Rear engine mounting member

9.

Engine mounting insulator (rear)

10.

Dynamic damper

PBIC1992E

EM-132

ENGINE ASSEMBLY

REMOVAL
Outline

At first, remove engine and transmission assembly with suspension member downward. Then separate
engine from transmission.

Preparation

1.

Release fuel pressure. Refer to 

EC-81, "FUEL PRESSURE RELEASE"

 .

2.

Disconnect both battery cables. Refer to 

SC-4, "BATTERY"

 .

3.

Remove the following parts:

Engine cover: Refer to 

EM-18, "INTAKE MANIFOLD COLLECTOR"

 .

Front wiper arm and cowl top cover: Refer to 

EI-19, "COWL TOP"

 .

Undercover

Drive belts: Refer to 

EM-14, "DRIVE BELTS"

 .

Front road wheels and tires

4.

Drain engine coolant from radiator. Refer to 

CO-10, "Changing Engine Coolant"

 .

5.

Remove air cleaner case and air duct. Refer to 

EM-16, "AIR CLEANER AND AIR DUCT"

 .

6.

Discharge refrigerant from A/C circuit. Refer to 

ATC-136, "Removal and Installation of Compressor"

 .

7.

Remove radiator cooling fan assembly, reservoir tank and hoses. Refer to 

CO-21, "COOLING FAN"

 and

CO-13, "RADIATOR"

 .

Engine Room

1.

Disconnect heater hose at engine-side, and fit a plug onto hose end to prevent engine coolant leak.

2.

Disconnect ground cable (between vehicle to left cylinder head).

3.

Disconnect battery positive cable harness at vehicle side and temporarily fasten it on engine. 

4.

Disconnect A/C piping from A/C compressor, and temporarily fasten it on vehicle with a rope. Refer to

ATC-136, "Removal and Installation of Compressor"

5.

Remove engine room harness connectors as shown in the fig-
ure.

6.

Disconnect two body ground cables.

7.

Disconnect brake booster vacuum hose.

8.

Disconnect fuel feed hose (with damper) and EVAP hose. Refer to 

EM-38, "FUEL INJECTOR AND FUEL

TUBE"

 .

CAUTION:

Fit plugs onto disconnected hoses to prevent fuel leak.

9.

Remove reservoir tank of power steering oil pump, and piping from vehicle, and temporarily secure them
on engine. Refer to 

PS-36, "HYDRAULIC LINE"

 .

CAUTION:

When temporarily securing, keep the reservoir tank upright to avoid a fluid leak.

PBIC0882E

ENGINE ASSEMBLY

EM-133

C

D

E

F

G

H

I

J

K

L

M

A

EM

Passenger Room Side

Follow procedure below to disconnect engine room harness connectors at passenger room side, and tempo-
rarily secure them on engine.
1.

Remove passenger-side kicking plate, dash side finisher, and
glove box. Refer to 

EI-31, "BODY SIDE TRIM"

  an

IP-10,

"INSTRUMENT PANEL ASSEMBLY"

 .

2.

Disconnect engine room harness connectors at unit sides TCM (A/T models), ECM and other.

3.

Disengage intermediate fixing point. Pull out engine room harnesses to engine room side, and temporarily
secure them on engine.

CAUTION:

When pulling out harnesses, take care not to damage harnesses and connectors.

After temporarily securing, cover connectors with vinyl or similar material to protect against for-
eign material adhesion.

Vehicle Underbody

1.

Remove exhaust front tube. Refer to 

EX-3, "EXHAUST SYSTEM"

 .

2.

Disconnect steering lower joint at power steering gear assembly side, and release steering lower shaft.
Refer to 

PS-13, "STEERING COLUMN"

 .

3.

Remove propeller shaft. Refer to 

PR-4, "REAR PROPELLER SHAFT"

 .

CAUTION:

Do not impact or damage propeller shaft tube.

4.

Disengage A/T control rod at control device assembly side. Then, temporarily secure it on transmission,
so that it does not sag (A/T models). Refer to 

AT-213, "SHIFT CONTROL SYSTEM"

 .

5.

Disengage shift lever and clutch operating cylinder (M/T models). Refer to 

MT-18, "TRANSMISSION

ASSEMBLY"

 an

CL-11, "OPERATING CYLINDER"

 .

6.

Remove rear plate cover from oil pan (upper). Then, remove bolts fixing drive plate to torque converter (A/
T models). Refer to 

AT-251, "TRANSMISSION ASSEMBLY"

 .

7.

Remove bolts fixing transmission to lower rear side of oil pan (upper). Refer to 

MT-18, "TRANSMISSION

ASSEMBLY"

 (M/T models) or 

AT-251, "TRANSMISSION ASSEMBLY"

 (A/T models).

8.

Remove front stabilizer. Refer to 

FSU-18, "STABILIZER BAR"

 .

9.

Remove outer sockets from steering knuckle. Refer to 

PS-19, "POWER STEERING GEAR AND LINK-

AGE"

 .

10. Remove lower ends of left and right shock absorber from transverse links. Refer to 

FSU-19, "FRONT

SUSPENSION MEMBER"

 .

Removal Work

1.

Use a manual lift table caddy (commercial service tool) or equiv-
alently rigid tool such as transmission jack. Securely support
bottom of suspension member and transmission.

CAUTION:

Put a piece of wood or something similar as the supporting
surface, secure a completely stable condition.

PBIC0883E

PBIC0804E

EM-134

ENGINE ASSEMBLY

2.

Remove rear engine mounting member bolts.

3.

Remove suspension member mounting bolts and nuts. Refer to 

FSU-19, "FRONT SUSPENSION MEM-

BER"

 .

4.

Carefully lower jack, or raise lift to remove engine, transmission and suspension member assembly. When
performing work, observe the following caution.

CAUTION:

Confirm there is no interference with vehicle.

Make sure that all connection points have been disconnected.

Keep in mind the center of vehicle gravity changes. If necessary, use jack(s) to support vehicle
at rear jacking point(s) to prevent it from falling it off the lift.

Separation Work

1.

Install engine slingers into front of right bank cylinder head and
rear of left bank cylinder head.

To protect rocker cover against damage caused by tilting of
engine slinger, insert spacer between cylinder head and
engine rear lower slinger, in direction shown in the figure.

NOTE:
Spacer is a component part of engine rear upper slinger
assembly.

2.

Remove power steering oil pump from engine side. Refer to 

PS-31, "POWER STEERING OIL PUMP"

 .

3.

Remove engine mounting insulators (RH and LH) under side nut.

4.

Lift with hoist and separate engine and transmission assembly from suspension member.

CAUTION:

Before and during this lifting, always check if any harnesses are left connected.

Avoid damage to and oil/grease smearing or spills onto engine mounting insulator.

5.

Remove alternator. Refer to 

SC-21, "CHARGING SYSTEM"

 .

6.

Remove starter motor. Refer to 

SC-10, "STARTING SYSTEM"

 .

7.

Separate engine from transmission. Refer to 

MT-18, "TRANSMISSION ASSEMBLY"

  (M/T models) or 

AT-

251, "TRANSMISSION ASSEMBLY"

  (A/T models).

8.

Remove engine mounting insulators (RH and LH) and brackets (RH and LH) from engine.

9.

Remove engine mounting insulator (rear) and bracket (rear) from transmission.

INSTALLATION

Note the following, and install in the reverse order of removal.

Slinger bolts:

 : 24.5 - 31.4 N·m (2.5 - 3.2 kg-m, 18 - 23 ft-lb)

PBIC2061E

KBIA1017E

 

 

 

 

 

 

 

Content   ..  492  493  494  495   ..