4. 

Install steering gear tie rod ball 
head. 

NL05-0029b

5. 

Install and tighten the steering 
engine tie rod ball nut. 

Torque:33 Nm (Metric) 24.4 lb-ft 
(English system) 

NL05-0030b

6. 

Install the locking pin for the 
steering gear tie rod ball nut. 

NL05-0031b

1519

7. 

Install and tighten the external 
locking nut for the drive shaft. 

Torque: 125Nm(Metric) 92.5lb-ft 
(English system) 

NL05-0032b

8. 

Lock the self-lock device for the 
external locking nut of the drive 
shaft with a punch. 

9. Install 

the 

tires. 

10.  Fasten tire bolt. 

11.  Connect the battery negative 

cable. 

NL05-0033b

1520

 

5.3.5 Special tools and equipment 

5.3.5.1 Special tools list 

S/N Illustration  Tool 

No.  Description 

1 

NL01-2026b

 

GL401-002  

Tool for dismantling inner ball 

joint of drive shaft 

2 

NL01-2009b

 

GL201-009  

Tool for installing and removing 

differential clutch housing oil 

seal 

3 

NL01-2010b

 

GL201-010  

Tool for installing and removing 

differential transmission housing 

oil seal 

 

1521

6 Brake System.................................................... 1524 

6.1 Warning and precaution   ............................ 1524 

6.1.1 Warning and precaution   ......................... 1524 

6.2 Front brake ................................................... 1526 

6.2.1 Specifications .............................................. 1526 

6.2.1.1 Fastener specifications. ............................. 1526 

6.2.1.2 Specifications of Front Wheel Disc Brake 
Parts  .................................................................... 1526 

6.2.2 Description and operation ......................... 1526 

6.2.2.1 Description and operation. ........................ 1526   

6.2.3 Disassemble drawings ................................ 1527 

6.2.3.1 Disassembly Diagram ............................... 1527 

6.2.4 Diagnostic information and procedures   1528 

6.2.4.1 Brake pad inspection................................. 1528   

6.2.4.2 Brake caliper inspection ........................... 1528 

6.2.4.3 Brake pad guide plate inspection. ............. 1528 

6.2.4.4 Brake caliper floating pin inspection ........ 1528 

6.2.4.5 Brake disc surface and worn inspection   . 1529 

6.2.4.6 Brake disc thickness measure   ................. 1529 

6.2.4.7 End-face runout measure after brake disc 
installed. ................................................................ 1529 

6.2.5 Dismantle and installation . ...................... 1531   

6.2.5.1 Brake pad replacement  －front. ............... 1531 

6.2.5.2 Brake caliper replacement —front ............ 1533 

6.2.5.3 Brake disc replacement ............................. 1534 

6.3 Rear brake .................................................... .1536 

6.3.1 Specifications.. ............................................ 1536 

6.3.1.1 Fastener specifications. ............................. 1536 

6.3.1.2 Specifications of Rear Wheel Disc Brake Parts
 .............................................................................. 1536 

6.3.2 Description and operation. ........................ 1537 

6.3.2.1 Description and operation ......................... 1537   

6.3.3 Disassemble drawings ................................. 1538 

6.3.3.1 Disassemble drawings   ............................ 1538 

6.3.4 Diagnostic information and procedures .. 1538   

6.3.4.1 Diagnostic Information and Procedures ... 1538   

6.3.5 Dismantle and installation ........................ 1539 

 

 

 

6.3.5.1 Brake pad replacement —rear. ................. 1539   

6.3.5.2 Brake caliper replacement —rear.........1542 

6.3.5.3 Brake disc replacement —rear .............1545 

6.4 Hydraulic Brake. .......................................... 1548   

6.4.1 Specifications  ........................................... 1548  

6.4.1.1 Fastener specifications ............................. 1548 

6.4.2 Description and operation ........................ 1549 

6.4.2.1 Description and operation ....................... 1549  

6.4.3 Component position  ................................ 1550 

6.4.3.1 Component position  ............................... 1550  

6.4.4 Diagnostic information and procedures .. 1551 

6.4.4.1 Troubleshooting precaution ...................... 1551 

6.4.4.2 Fault Symptom Table ............................... 1551 

6.4.4.3 Brake warning lamp is always ON. .......... 1554 

6.4.5 Dismantle and installation ........................ 1557 

6.4.5. 1 Brake master pump fluid reservoir 
replacement .......................................................... 1557   

6.4.5.2 Brake master pump replacement .............. 1558 

6.4.5.3 Brake hose replacement (front ). .............. 1561 

6.4.5.4 Brake hose replacement (rear) .................. 1563 

6.4.5.5 Hydraulic brake system exhaust process .. 1565 

6.4.5.6 Vacuum booster replacement. .................. 1568 

6.4.5.7 brake fluid level sensor replacement ........ 1571 

6.4.5.8 Replace brake pedal assembly .................. 1573 

6 . 5 Parking system ............................................ 1575 

6.5.1 Specifications ............................................. 1575 

6.5.1.1 Fastener specifications  ........................... 1575 

6.5.2 Description and operation   ..................... .1575 

6.5.2.1 Description and operation  ....................... 1575 

6.5.3 Component position .................................. 1576 

6.5.3.1 Component position ................................. 1576 

6.5.4 Diagnostic information and procedures .. 1577 

6.5.4.1 Fault Symptom Table. .............................. 1577 

6.5.4.2 Parking brake warning lamp fault ............ 1578 

6.5.5 Dismantle and installation   ...................... 1581 

6.5.5.1 Parking brake control mechanism assembly 
switch replacement ............................................... 1581