Installation Procedure:

FE06-0019b

1.

Install  the  disc  brake  dust  cover,  tighten  the  retaining
bolts.

Torque: 14 Nm (Metric) 10.4 lb-ft (US English)

2.

Install the brake disc.

3.

Install the brake caliper.

4.

Install the brake pad.

5.

Install the front wheels.

6.

Lower the vehicle.

Note

The  left  and  right  front  disc  brake  dust  cover
replacement is similar.

Brake System

Front Brake

6-17

6.3 Rear Brake

6.3.1 Specifications
6.3.1.1 Fastener Tightening Specifications

Applications

Model

Specifications

Metric (Nm)

US English (lb-ft)

Brake Hose Bolt

M10 × 15

11-20

8.1-14.8

Brake Caliper Bolts

M8 × 22

25-35

18.5-25.9

Brake Caliper Bracket Bolts

M10 × 23

100-110

74.0-81.4

6.3.1.2 Rear Disc Brake Parts Specifications

Applications

Specifications

Metric (mm)

US English (in)

Scrapped Rear Brake Disc Thickness

8.5

0.334

Rear Brake Disc Acceptable Run Out

0.05

0.002

Rear Brake Disc Thickness - New

10

0.390

Rear Brake Pad Standard Thickness

11.0

0.433

Rear Brake Pad Minimum Thickness

2.0

0.078

6-18

Rear Brake

Brake System

6.3.2 Description and Operation
6.3.2.1 Description and Operation

Rear disc brake system components:

Rear disc brake system consists of the following components:

Brake  Pad:Apply  the  mechanical  output  force  from  the
hydraulic brake caliper on the brake disc friction surface.

Brake Pad Guide:Installed between the brake pad and brake
pad mounting bracket to ensure the brake pads move smoothly
and eliminate noise.

Brake Disk:Use the disc brake pad mechanical output force on
the  brake  disc  surface  to  slow  down  the  tires  and  wheels
rotation speed, achieve the vehicle braking.

Brake  Caliper:Receive  the  braking  fluid  pressure  from  the
brake  master  cylinder,  converts  the  fluid  pressure  to  the
mechanical output force applying to the brake pad. When the
master cylinder returns, enables the brake piston return.

Brake Caliper to Brake Pad Bracket:Used to fix the disc brake
pad to the brake caliper and maintain the correct brake pad to
brake caliper correlation. When the mechanical output force is
applied to the brake pad, it makes the brake pad slide.

Floating  Disc  Brake  Caliper  Pin:Used  to  install  the  hydraulic
brake caliper, and fix the caliper with the brake caliper bracket
in  place  to  maintain  the  with  the  correct  location.  When  the
mechanical output force is applied, it makes the brake caliper
slide in relation to the brake pad.

Rear disc brake system operation:

Mechanical output force from the hydraulic brake caliper piston
is applied on the brake pads. When the piston pushes the brake
pad inward, the brake caliper pulls the outer brake pad inward
at the same time. The output is evenly distributed. The brake
pad applied the output force to the brake disc friction surface
on both sides of the, and thus slows down the tire and wheel
assembly speed. Whether the brake pad and the brake caliper
are  working  properly  is  very  important  to  the  braking  force
distribution.

Brake System

Rear Brake

6-19

6.3.3 Disassemble View
6.3.3.1 Disassemble View

2
1

4

5

3

7

6

8

9

10

FE06-1002b

Legend

1. Brake Pad Guide
2. Brake Pad
3. Brake Caliper
4. Brake Caliper Mounting Bracket
5. Floating Pin Dust Cover
6. Brake Caliper Mounting Bracket

7. Disc Brake Dust Cover
8. Flange
9. Wheel Assembly
10. Brake Disc

6-20

Rear Brake

Brake System