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SYNCHRONIZER DISASSEMBLY Place synchronizer in a clean shop towel and wrap. Press on inner hub. Carefully open up shop towel and remove CLEANING CLEAN Do not attempt to clean the blocking rings in solvent. The friction material will become contaminated. Place syn- INSPECTION INSPECT Proper inspection of components involve: • Teeth, for wear, scuffed, nicked, burred, or broken teeth • Keys, for wear or distortion • Balls and springs, for distortion, cracks, or wear If any of these conditions exist in these components, replace as necessary. ASSEMBLY 1. Position synchronizer hub (5) onto a suitable hold- ing fixture (input shaft). The synchronizer hubs (5) 2. Install springs (4) into hub slot. 3. Insert key (3) into hub (2) and spring. 4. Apply petroleum jelly to the hole in the key. Insert balls (4) into each key. PM T355 MANUAL TRANSAXLE 21 - 103 |