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INSPECTION Inspect the disc brake caliper for the following: • Brake fluid leaks in and around piston boot area • Ruptures, brittleness or damage to the piston dust boot If caliper fails inspection, disassemble and recondition caliper, replacing the seals and dust boots. ASSEMBLY NOTE: Always have clean hands when assembling a brake caliper. NOTE: Always use fresh, clean brake fluid when assembling a brake caliper. NOTE: Never use an old piston seal. 1. Dip the NEW piston seal in clean brake fluid and install it in the groove (2) of the caliper bore. The 2. Coat the NEW piston with clean brake fluid. 3. Coat the NEW piston boot with clean brake fluid leaving a generous amount inside the boot. 4. Position the dust boot over the lower section of the piston. 5. Extend the dust boot below the bottom of the pis- ton and guide the lip seal into the groove in the PM BRAKES - BASE 5 - 41 |