Dodge Dakota (R1). Manual - part 750
(27) Check first and second gear thrust clearance.
First gear clearance should be 0.10-0.40 mm (0.003-
0.0197
in.).
Second
gear
clearance
should
be
0.10-0.30 mm (0.003-0.0118 in.).
(28) Position fifth gear onto output shaft with the
gear’s long shoulder toward the rear of shaft. Ensure
that the gear and output shaft splines are aligned.
(29) Install fifth gear onto output shaft with
Adapter 6761, Installer L-4507 and a shop press.
(30) Select thickest snap-ring that will fit into the
snap-ring groove of the output shaft (Fig. 123).
I.D.
MARK
SNAP RING
THICKNESS
MM (IN.)
A
2.75 - 2.80
(0.1083 - 0.1102)
B
2.80 - 2.85
(0.1102 - 0.1122)
C
2.85 - 2.90
(0.1122 - 0.1142)
D
2.90 - 2.95
(0.1142 - 0.1161)
E
2.95 - 3.00
(0.1161 - 0.1181)
F
3.00 - 3.05
(0.1181 - 0.1201)
G
3.05 - 3.10
(0.1201 - 0.1220)
H
3.10 - 3.15
(0.1220 - 0.1240)
J
3.15 - 3.20
(0.1240 - 0.1260)
K
3.20 - 3.25
(0.1260 - 0.1280)
L
3.25 - 3.30
(0.1280 - 0.1299)
M
3.30 - 3.35
(0.1299 - 0.1319)
(31) Install snap-ring to hold fifth gear onto output
shaft.
(32) Install output shaft pilot bearing into the
input shaft.
(33) Install input shaft on the output shafts.
Fig. 123 FIFTH GEAR SNAP RING
1 - TAP SNAP RING INTO PLACE
21a - 42
MANUAL - AX15
R1
OUTPUT SHAFT (Continued)