Chrysler PT Cruiser. Manual - part 484
INSTALLATION
INSTALLATION - 2.0/2.4L
(1) Install generator (Fig. 12) and loose assemble
the bolt and nut (Fig. 10).
(2) Install and tension the generator belt, refer to
the Cooling section for more information.
(3) Tighten the lower pivot bolt to 54 N·m (40 ft.
lbs.)
(4) Install axle shaft, refer to the Axle section
(5) Install lower control arm to steering knuckle,
refer to the Supension section.
(6) Install the lower ball joint nut and tighten,
refer to the Supension section.
(7) Install the axle retaining nut and tighten, refer
to the Axle section.
(8) Install the pencil strut (Fig. 9), refer to the
body section.
(9) Install the B+ terminal nut and wire and
tighten (Fig. 11) to 11.3 N·m (100 ins. lbs.).
(10) Plug in the field circuit to the generator
(11) Install the accessory drive splash shield (Fig.
8).
(12) Install the right front wheel, refer to the
Wheels and Tire section.
(13) Lower vehicle.
(14) Tighten the T-bolt locknut (Fig. 7) and tighten
to 54 N·m (40 ft. lbs.)
(15) Connect the negative battery cable.
(16) Install the air cleaner lid and connect the
inlet air temperature sensor and makeup hose.
(17) Check the transmission fluid.
INSTALLATION - 2.4L TURBO
(1) Install generator through the axle shaft hole in
wheel well (Fig. 22).
(2) Put generator on upper t-bolt and loosen install
the nut (Fig. 15).
(3) Install the lower mounting bracket (Fig. 21) for
the generator to the block and tighten bolts to 54
N·m (40 ft. lbs.).
(4) Loose install the lower pivot bolt for the gener-
ator (Fig. 19).
(5) Install the B+ terminal nut and wire (Fig. 17)
and tighten nut to 11.3 N·m (100 in. lbs.).
(6) Plug in the field circuit to the generator.
(7) Install the axle shaft assembly (Fig. 20).
(8) Install the 2 bolts for the axle shaft bearing
support and tighten bolts to 54.2 N·m (40 ft. lbs).
(9) Install the axle shaft into the steering knuckle
(Fig. 20).
(10) Install the lower control arm to the steering
knuckle and install the bolt and tighten bolts to 94.9
N·m (70 ft. lbs.).
(11) Install the axle retaining nut and tighten nut
to 244 N·m (180 ft. lbs.).
(12) Install and tension the generator belt, refer to
the Cooling section for more information.
(13) Tighten the accessory drive belt t-bolt and
tighten nut to 54 N·m (40 ft. lbs.) (Fig. 15).
(14) Tighten the lower generator pivot bolt and
tighten bolts to 54 N·m (40 ft. lbs.).
(15) Install the pencil strut (Fig. 18).
(16) Install the generator heat shield.
(17) Install the lower heat shield bolt and tighten
bolt to 54.2 N·m (40 ft. lbs.).
(18) Install the accessory drive splash shield (Fig.
16).
Fig. 28 IDLER PULLEY BRACKET
Fig. 29 GENERATOR LOCATION
1 - Generator
2 - Eletrical Connertors
3 - Idler Pulley and Bracket
8F - 34
CHARGING
PT
GENERATOR (Continued)