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2. While holding the inner shaft against the differential side gear, turn the inner shaft in order to align the splines of the inner shaft with the splines on the differential side 3. Drive the inner shaft into the differential case side gear using a soft-faced mallet until the retaining ring on the inner shaft is fully seated within the groove in the differential 14. Pull back on the inner shaft to ensure that the inner shaft is properly retained in the differential case side gear. 15. Install the drain plug and the washer. 16. Install the fill plug and the washer. Tighten: Tighten the drain plug and the fill plug to 33 N.m (24 lb ft). 17. Install the differential carrier assembly. Refer to Differential Carrier Assembly Replacement (1500 FWD) or Differential Carrier Assembly Replacement (2500 DIFFERENTIAL CARRIER ASSEMBLY FINAL ASSEMBLY (8.25 S4WD AND 9.25 AXLES) Special Tools J 8092 Universal Driver Handle - 3/4 in - 10 J 33842 Pilot Bearing Installer. See Special Tools. J 36609 Axle Tube Bearing Installer. See Special Tools. J 36616 Axle Mount Bushing Remover/Installer J 45225 Axle Seal Installer. See Special Tools. Assembly 1. Inspect the alignment mark between the differential bearing adjuster and the differential carrier assembly case. If the line between the differential bearing adjuster and the 2. Bend the differential adjuster nut lock tabs over the differential adjuster nut sleeves, 9.25 inch axle - right side.
2008 Chevrolet Silverado 1500 2008 Driveline/Axle Front Drive Axle - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
Fig. 226: Left Side Differential Bearing Adjuster Nut Lock & Bolt (9.25 Inch Axle) 3. Install the differential adjuster nut lock, 9.25 inch axle - left side. 4. Install the differential adjuster nut lock bolt. Tighten: Tighten the differential adjuster lock nut bolt to 20 N.m (15 lb ft). NOTE: Refer to Fastener Notice .
2008 Chevrolet Silverado 1500 2008 Driveline/Axle Front Drive Axle - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
5. Lubricate the clutch shaft pilot bearing with axle lubricant. Use the correct fluid. Refer to Sealers, Adhesives, and Lubricants. Fig. 227: Identifying Differential Carrier Assembly Bolts 6. Install the clutch shaft to the differential carrier case half.
2008 Chevrolet Silverado 1500 2008 Driveline/Axle Front Drive Axle - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
Fig. 228: View Of Vent Hose Connector 7. If servicing the 9.25 inch axle, install the vent hose connector. Tighten: Tighten the vent hose connector to 28 N.m (21 lb ft).
2008 Chevrolet Silverado 1500 2008 Driveline/Axle Front Drive Axle - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
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