Index Chery Chery B14 - service repair manual 2008 year

Chery B14. Manual - part 1

ervice Manual for Chery V525 Car Chassis

V525 Car

(Chassis)

Service & Technical Department of Chery

Automobile Company

ervice Manual for Chery V525 Car Chassis

Chapter One Brake System.................................................................................................................4

. System overhaul parameters

Ⅰ

.................................................................................................4

1. Brake disk surface check ................................................................................................4

2. Brake disk thickness check .............................................................................................4

3. Brake disk runout check .................................................................................................4

4. Brake lining thickness check ..........................................................................................4

. Disassembly, assembly and overha

Ⅱ

ul of front brake and brake caliper ................................5

1. System structural diagram ..............................................................................................5

2. Preparation ......................................................................................................................6

3. Note ................................................................................................................................6

4. Disassembly procedure ...................................................................................................6

5. Assembly procedures ....................................................................................................10

. Disassembly, assembly and overhaul of rear brake

Ⅲ

............................................................ 11

1. System constructional drawing ..................................................................................... 11

2. Preparation .................................................................................................................... 11

3. Precautions.................................................................................................................... 11

4. Disassembly procedures ...............................................................................................12

5. Assembly procedures ....................................................................................................13

.Adjustment and replacement of handbrake control cable

Ⅳ

....................................................14

1. System structural diagram ............................................................................................14

2. Preparation ....................................................................................................................14

3. Precautions....................................................................................................................14

4. Disassembly and assembly procedures .........................................................................14

4.1. Disassembly of rear hand brake control cable ...................................................14

4.2 Disassembly of hand brake control mechanism and hand brake front control

cable..........................................................................................................................16

4.3. Assembly procedures .........................................................................................17

4.4 Adjustment of handbrake control cable ..............................................................17

. Disassembly, assembly and overhaul of ABS system, brake master c

Ⅴ

ylinder as well as

vacuum booster.........................................................................................................................18

1. System structural diagram ............................................................................................18

2. Preparation ....................................................................................................................18

3. Precautions....................................................................................................................18

4. Disassembly and assembly procedures .........................................................................19

4.1. Removal of ABS assembly ................................................................................19

4.2 Disassembly of brake master cylinder ................................................................20

4.3 Disassembly of vacuum booster .........................................................................21

4.4 Assembly procedures ..................................................................................................21

4.5 Ventilation of brake system.........................................................................................21

Chapter Two Adjustment to Suspension System and Four-wheel Alignment...................................23

. Disassembly, assembly and overhaul of front axle and suspension

Ⅰ

....................................23

1. System constructional drawing .....................................................................................23

2. Preparation ....................................................................................................................24

3 Precautions.....................................................................................................................24

ervice Manual for Chery V525 Car Chassis

4 Disassembly and assembly procedures ..........................................................................24

4.1 Removal of shock absorber assembly.................................................................24

4.2 Removal of control arm assembly ......................................................................25

4.3 Removal of front axle assembly .........................................................................26

5. Assembly procedures ....................................................................................................29

. Disassembly, assembly and overhaul of rear a

Ⅱ

xle and suspension .....................................30

1. System constructional drawing .....................................................................................30

2. Preparation ....................................................................................................................30

3. Precautions....................................................................................................................31

4. Disassembly and assembly procedures .........................................................................31

4.1. Removal of shock absorber assembly................................................................31

4.2 Removal of rear axle assembly ...........................................................................33

5. Assembly procedures ....................................................................................................33

. Adjustment

Ⅲ

of four-wheel alignment ..................................................................................33

1. Adjustment of front wheel toe-in..................................................................................33

2. Adjustment of front-wheel camber angle .....................................................................34

3. Adjustment of kingpin caster angle ..............................................................................34

4. Adjustment of rear wheel positional parameters...........................................................34

.Installation of tire and regulation of air pressure

Ⅳ

.................................................................35

1. Fit tire valve ..................................................................................................................35

2. Fit the tire......................................................................................................................35

3. Tire inflation .................................................................................................................35

4. Installation of wheel and tire assembly.........................................................................35

5. Tightening method of wheel nut ...................................................................................35

6. Assembly of trim cover.................................................................................................35

Chapter Three Disassembly, Assembly and Overhaul of Steering System.......................................36

. Disassembly and assembly of steering gear

Ⅰ

........................................................................36

1. System structural diagram ............................................................................................36

2. Preparation ....................................................................................................................36

3. Precautions....................................................................................................................37

4. Disassembly and assembly procedures .........................................................................37

5. Assembly procedures ....................................................................................................38

. Disassembly and assembly of steering post

Ⅱ

........................................................................39

1. System structural diagram ............................................................................................39

2.Preparation .....................................................................................................................40

3.Precautions.....................................................................................................................40

4. Disassembly procedures ...............................................................................................40

5. Assembly procedures ....................................................................................................42

. Adjustment to clearance of steering gear

Ⅲ

............................................................................43

ervice Manual for Chery V525 Car Chassis

Chapter One Brake System

Ⅰ. System overhaul parameters

1. Brake disk surface check

The friction surface of brake disk shall be smooth, without conspicuous pits or groove. Otherwise,

replace it.

2. Brake disk thickness check

Use caliper to check the thickness of brake disk:

Standard thickness of front disk（ventilation disk）shall be 22mm, application limit shall be 19mm,

otherwise replace it.

Standard thickness of rear disk（solid disk）shall be 10mm, application limit shall be 8mm,

otherwise replace it.

3. Brake disk runout check

Use dial gauge to check the face runout of brake disk, the application limit of front disk shall be

0.03mm, the application limit of rear disk shall be 0.03mm, otherwise replace it.

4. Brake lining thickness check

Standard thickness of front brake lining shall be 19.3mm, application limit shall be 9mm, and the

remaining thickness of limit brake pad thickness shall be not less than 1mm.

Standard thickness of rear brake lining shall be 16mm, application limit shall be 8mm, and the

remaining thickness of limit brake pad thickness shall be not less than 1mm.

Important notice：

After completion of replacing friction lining or brake disk, apply the brake for several times to

enable breaking-in between brake lining and brake disk. Always ensure safety!

After replacing brake lining, check brake fluid level to ensure it is between MIN and MAX.

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