Chery A11. Manual - part 171

 

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Chery A11. Manual - part 171

 

 

 

Maintenance Manual for Chery·Windcloud 

MOTOROLA EFI System

 

Chapter Two: Basic Principle for EFI System Failure Diagnosis 

(1). Failure Information Record 
Electronic control unit constantly monitors sensors, actuators, relevant circuits, fault 
indicating lamp and accumulator voltage, etc. and even electronic control unit itself, and 
carries out reliability test on sensor output signal, actuator drive signal and internal signal (for 
instance: oxygen closed-loop control, knocking control, idle speed control and accumulator 
voltage control). Once a certain link is found failed, or a certian signal value is unreliable, 
electronic control unit will make information record of failure immediately in failure 
memorizer of RAM. Failure information record will be stored in form of failure code, and 
displayed as per sequence of failure occurrence.   
Failure, according to frequency of occurrence, can be divided into “constant failure” and   
“random failure”
 (for example: failure caused by temporary wire harness open circuit or 
poor contact of socket connector). 
 
(2). Failure Status 
If the continuance of an identified failure exceeds the stabilization time stipulated for the first 
time, ECU collects it as a stable failure, and stores it as “constant failure”; if such failure 
disappears, ECU stores it as “random failure” and “nonexistent”; if such failure is identified 
again, then still it is “random failure”, but the “existent” history failure does not impact the 
normal use of engine.   
 
(3). Failure Types 
Short circuit to power supply anode 
Short circuit to on ground 
Open circuit (on occasion that input stage has upward pull/downward pull resistor, ECU will 
identify the open circuit failure at input port as input port failure of short circuit to power 
supply anode or short circuit to ground) 
Signal unreliable 
 
(4). Four Types of Failure 
Max. failure, signal exceeds upper limit of normal range. 
Min. failure, signal exceeds lower limit of normal range.   
Signal failure, no signal.   
Illogical failure, signal exists, but illogical.   
 
(5). Limp Home 
For some important failure identified, whose duration exceeds stabilization time stipulated, 
ECU will adopt software countermeasure as appropriate to maintain operation of engine and 
avoid breaking down of vehicle on the road.   

 

(6). Failure Alarm 
MOTOROLA EFI system has fault indicating lamp. In case failure occurs with relevant 

 

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Maintenance Manual for Chery·Windcloud 

MOTOROLA EFI System

 

failure mark being set on some important parts such as ECU, manifold absolute pressure 
sensor, throttle position sensor, coolant temperature sensor, knock sensor, oxygen sensor, 
phase sensor, injector and two driver stages of idle speed actuator stepper motor, ECU will 
alarm by lighting up fault indicating lamp until the said failure mark restores.   
 
(7). Failure Readout 
Failure information record can be called up from electronic control unit through scanner, also 
it can be read out through the form of flash code output. If failure involves the function of 
proportion regulator of fuel/air mixture, the engine shall operate at least 4 minutes to read 
failure information record. 

 

 

ISO 9141-2 Standard diagnostic joint

 

Connection of Scanner 
Engine compartment and fire wall are equipped with diagnostic interfaces, and the failure 
code installed in engine RAM is readable through application of scanner, and data flow 
during the operational process of engine is also readible through the scanner, which is 
favourable for troubleshooting of engine system.   

 

Earth signal wire of engine diagnostic interface and ground of diagnostic interface, in this 
way, engine failure code can be read out through flash frequency of fault light.   

 

(8). Clearance of Failure Information Record

 

After elimination of failure, failure information record in memorizer shall be cleared.   
When ignition is switched on, in case a failure occurs but dose no continue to the end of 
stabilization time, the failure information will not be recorded.   
 After a certain times of successful startup of engine, the failure code will be removed 
automatically. 
Use scanner to remove failure information record by selecting the command of “Clear failure 
memory”.  
 Unplug ECU connection or pull out accumulator wires, and clear failure information record 
in external RAM.   
 
(9). Failure Location:   
Failure information record is obtained via the aforesaid means with only the rough part of 
failure occurrence found. For the reason causing a failure information may be electrical 

 

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Maintenance Manual for Chery·Windcloud 

MOTOROLA EFI System

 

element breakdown (for example: sensor, actuator or ECU); may be wire having open circuit 
or short circuit to ground or accumulator anode; and may be even mechanical failure.   
Failure is an internal error, its external exhibition is various symptoms. If a symptom is found, 
first check with scanner or according to flash code to see if there is any failure information 
record, and eliminate relevant failure as per failure information, and then troubleshoot 
according to engine symptom.   

 

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Maintenance Manual for Chery·Windcloud 

MOTOROLA EFI System

 

Engine Failure Code Table 

 

Code Error source 

Type  of 
error 

MI

Error description 

Countermeasure to be adopted       

Flash 
code 

Intake pressure sensor 

Hi 

Lit  Excessive intake pressure  Replaced  with  throttle  position 

signal 

2311 

0a 

Intake pressure sensor 

Lo 

Lit  Too low intake pressure 

Replaced  with  throttle  position 
signal 

3311 

0b 

Intake pressure sensor 

Hi/Lo 

Lit  Intake pressure out-of-limit Replaced  with  throttle  position 

signal 

4311 

 0e  Ambient 

atmosphere 

pressure 

Lo 

 

Low ambient atmosphere  Use AAP default value 

3411 

10 

Throttle position sensor  AZ 

Lit  Throttle  automatic  zero 

setting failure 

Use default value 

1121 

11 

Throttle position sensor  Hi 

Lit  Open  circuit  occurs  in 

throttle position sensor 

Use default value 

2121 

12 

Throttle position sensor  Lo 

Lit  Short  circuit  occurs  in 

throttle position sensor 

Use default value 

3121 

13 

Throttle position sensor  Hi/Lo 

Lit  Open/short  circuit  occurs 

in throttle position sensor 

Use default value 

4121 

15 Intake air temperature 

sensor 

High    Too low intake air 

temperature 

Use default intake air 
temperature value 

2221 

16 Intake air temperature 

sensor 

Lo 

  Excessive intake air 

temperature 

Use default intake air 
temperature value 

3221 

17 Intake air temperature 

sensor 

Hi/Lo  Intake 

air 

temperature 

out-of-limit 

Use default intake air 
temperature value 

4221 

19 Coolant  temperature 

sensor 

Hi  Lit 

Too low coolant 
temperature 

Use default coolant temperature 
value 

2321 

1a Coolant  temperature 

sensor 

Lo Lit 

Excessive  coolant 
temperature 

Use default coolant temperature 
value 

3231 

1b Coolant  temperature 

sensor 

Hi/Lo Lit 

Coolant  temperature 
out-of-limit 

Use default coolant temperature 
value 

4321 

1c  Oxygen 

sensor 

MISC  Lit Open circuit occurs in 

oxygen sensor 

Open-loop control 

1421 

1d Oxygen 

sensor 

Hi 

Lit 

Excessive 

oxygen 

sensor 

output voltage signal 

Use default oxygen sensor 
signal value 

2421 

1e Oxygen 

sensor 

Lo 

Lit 

Excessive 

oxygen 

sensor 

output voltage signal 

Use default oxygen sensor 
signal value 

3421 

1f  Oxygen 

sensor 

Hi/Lo  Lit Oxygen sensor output 

voltage signal out-of-limit

Use default oxygen sensor 
signal value 

4421 

21 

Supply voltage 

Hi 

Lit  Excessive supply voltage  Use default supply voltage 

value 

2131 

22 

Supply voltage 

Lo 

Lit  Too low supply voltage 

Use  default  supply  voltage 
value 

3131 

23 

Supply voltage 

Hi/Lo 

Lit  Supply voltage out-of-limit Use  default  supply  voltage 

value 

4131 

2c 

Crankshaft 

position Reg 

Lit  Normal tooth error 

Resynchronization 

1431 

 

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