Chery A11. Manual - part 9

CIRCUIT 

 

POWER GLASS LIFTER CONTROL UNIT 

 

B=WHITE 

N=BLACK 

R=RED 

M=BROWN 

V=GREEN 

A=BLUE 

H=GREY 

Z=PURPLE 

G=YELLOW 

G      Window Glass Lifter Module 

E40    Left Front Window Lifter Switch 

E81    Right Front Window Lifter Switch 

V14    Left Front Window Lifter Motor 

V15

Right Front Window Lifter Motor

○

19      Beside Central Electrical Box 

TK1        12 Holes Connector (Left B Pillar Side) 

TK2        12 Holes Connector (Right B Pillar Side) 

 

 

CIRCUIT 

POWER GLASS LIFTER CONTROL SWITCH 

 

 

V26      Left Rear Window Glass Lifter Motor 

V27      Right Rear Window Glass Lifter Motor 

TA1      4 Holes Connector Glass (Left B Pillar Side) 

TA2      4 Holes Connector Glass (Right B Pillar Side)

 

E39      Rear Window Glass Lifter Lock –Out Switch 

E52      Left Rear Dorr Upper Window Lifter Switch 

E54      Right Rear Dorr Upper Window Lifter Switch 

E53      Left Rear Window Glass Lifter Switch 

E55      Right Rear Window Glass Lifter Switch

 

B=WHITE 

N=BLACK 

R=RED 

M=BROWN 

V=GREEN 

A=BLUE 

H=GREY 

Z=PURPLE 

G=YELLOW 

 

Usage, repair and maintenance specification of CAC gasoline engine 

Remove main bearing bolt. Take out the main bearing cap 

carefully. Arrange them according to the sequence. Read the 

bearing clearance according to the proportion stated in the cover of 

plastic clearance gauge. Check the bearing clearance from the third 

main bearing and extending to the two sides. The clearance of 

main bearing is 0.011—0.058m m. 
——Check clearance of connecting rod bearing 

Use the above method to check clearance of connecting rod 

bearing. 

Clearance of connecting rod bearing is 0.006—0.06mm. 

——The size of connecting rod journal and connecting rod 

bushing：                                                                        unit：mm 

 
——The size of main journal and main bearing half： 

unit：mm 

 

 

 

 

 

 

Level 

The diameter of connecting 

rod journalφ 

The thickness of 

connecting rod 

bushing 

standard 

47.89—47.91 1.480—1.487 

u

ndersize 0.025 

47.89—47.91 1.492—1.499 

undersize 0.25

47.64—47.66 1.605—1.612 

undersize 0.5 

47.39—47.41 1.730—1.737 

undersize 0.75

47.14—47.16 1.855—1.862 

undersize 1.0 

46.89—46.91 1.980—1.987 

Level 

The diameter. 

of main 

journal 

The diameter of 

main bearing bore 

of cylinder body 

The thickness 

of main 

bearing half 

shell 

Standard 

57.98—58.00

62.2935±0.0065 2.131—2.138

oversize 0.4 

57.98—58.00

62.6935±0.0065 2.331—2.338

undersize 

0.002 

57.98—58.00

62.2935±0.0065 2.141—2.148

undersize 0.25

57.73—57.75

62.2935±0.0065 2.256—2.263

undersize 0.50

57.48—57.50

62.2935±0.0065 2.381—2.388

undersize0.75

57.23—57.25

62.2935±0.0065 2.506—2.513

undersize 0.25

oversize 0.4 

57.73—57.75

62.6935±0.0065 2.456—2.463

undersize 0.50

oversize 0.4 

57.48—57.50

62.6935±0.0065 2.581—2.588

undersize 0.75

oversize 0.4 

57.23—57.25

62.6935±0.0065 2.706—2.713

Fig. 67 

Fig. 66 

 

Fig.65  

 

39

Usage, repair and maintenance specification of CAC gasoline engine 

 

—the size of crankshaft thrust, thrust washer and cylinder 

block thrust：                                        unit：mm 

Fig. 68 

T

w

o thrus

t pieces

 

 

level 

The size of 
cylinder body 
thrust 

The size of 
crankshaft thrust 

The thickness of 
thrust washer 

standard 

24±0.03 28.825—28.875 2.326±0.025 

oversize 
0.38 

24±0.03 29.205—29.255 2.516±0.025 

 

Installation： 
——Before installation, use the second screw tap taps the 

threaded hole in cylinder body, especially the threaded 

hole of cylinder head bolt and main bearing bolt. 

The threads of cylinder head bolt is M10×1.5—6H，

the threaded hole of main bearing bolt is M12×1.75—

6H。 
——The installation of crankshaft woodruff key 

Drive the semicircular key into key groove lightly. 

The magnitude of interference for key and key groove is 

0.00—0.051mm。After the semicircular key is installed,   

check the protrusion height. It should be 1.392 —

1.739mm. 
——Crankshaft thrust washers are two pieces. They are 

only installed on the front and back thrust surface of 

cylinder block.   

Before installation, apply the engine oil on the 

surface with oil groove of thrust washer. position the 

surface with oil groove towards the cylinder body and the 

surface with oil groove towards crankshaft. 
——During installing crankshaft, engine oil should be 

applied main journal, connecting rod journal, thrust 

surface and bearing half. 
——The character like 1,2,3,4,5 are casted on the top of 

main bearing cap and also an arrow. During assembling, 

install them from the front according to the sequence. At 

the same time, have the arrow pointing to the front end 

surface of cylinder block. The width of main bearing cap 

1,2,4,5 is same, but the width of main bearing cap 3 is 

larger than others. 

The main bearing cap is retained by rabbet. It is 

press fit between rabbet and cylinder body. The press fit   

clearance is 0.025 — 0.145mm. After installation, the 

surface of the first and the fifth main bearing caps should 

be even or lower than the front and back end surface of 

cylinder body. 

 

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