Loader Bobcat 853, 853H. Manual - part 46

 

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Loader Bobcat 853, 853H. Manual - part 46

 

 

C

11

5

C

12

4

MC2564 (5-25-99)

S/N 508415056-15187

S/N 509715097-15221

S/N 510250162-50448

S/N 510375093-75213

(Printed June 1999)

MC2564

853 BOSS - WIRING SCHEMATIC

START

RUN

OFF

ACC

2

1

PUR/WHT

RNG
RNG

DBL/WHT

RNG

WHT

BLK

RED/WHT

IGNITION SWITCH

B

I

ST

SO

BLK

PUR/RED

RED/WHT

C

20

4

BLK

TO OPTIONS

(FRONT WIPER)

CAB HARNESS (BOSS) - 6705136

FLASHER

BR

N

BRN

BR

N

LEFT

FLASHER

LAMP

(IF

EQUIPPED)

BOSS DISPLAY

4

3

2

1

D

E

A

C

B

PUR/RED
PUR/WHT

RNG
BLK

RED
PUR/RED
PUR/WHT
BLK

DIAGNOSTIC PORT

C

20

1

C

21

6

DGN/WHT

DGN/WHT

C119

D

BL

LEFT

HEADLIGHT

(IF

EQUIPPED)

BLK

RED/WHT

PNK

RNG

BR

N

LCD DISPLAY MONITOR

BLK

WHT

DBL/WHT

PNK

PUR/WHT

PUR/RED

RNG

RNG

BLK

RNG

BL

K

BL

K

R

N

G

R

N

G

PU

R

/R

E

D

PU

R

/W

H

T

W

H

T/

R

N

G

R

N

G

/W

H

T

R

N

G

/W

H

T

YEL

/R

ED

BL

K

BL

K

PU

R

/R

ED

YEL

/L

BL

BL

K

BL

K

PU

R

BL

K

YEL

/L

BL

BL

K

YEL

/BR

N

BL

K

YEL

/D

BL

D

B

L/

YEL

HR

B

A

F

STARTER RELAY

SHUTDOWN RELAY

WIRES CONNECT BY

LETTER ACROSS

CONNECTORS

A

B A

B

WHT/LGN

GLOW PLUG RELAY

M

S

B

STARTER

BATTERY

RED

RED

G

S

ALTERNATOR

B

RED

RED

87

87A

30

86

85

BLK
DBL/WHT

PNK

BLK

85

87

87A

LBL/BLK

LBL/RNG

RED

BLK

RED

86

30

85

WHT

WHT/LGN

87

87A

C

12

8

SOME CONNECTOR

BODIES NOT SHOWN

FOR DRAWING CLARITY

BLK

RNG

h

BL

K

C121

R

N

G

GLOW

PLUGS

BOSS

FUEL SHUTOFF

SOLENOID

FUEL

LEVEL

ENGINE OIL

PRESSURE

ENGINE

COOLANT

LGN

C118

LGN/WHT

PUR

EXC

RED

6651664

YEL

/D

G

N

R

N

G

/D

BL

WHT/BLK

86

30

AUXILIARY

HOURMETER AND

HARNESS (IF EQUIPPED)

HERE OR

TO OPTIONS

ENGINE RPM

(MAGNETIC PICKUP)

#

 H

2

* * *

 G

1

 C

3

  PIN NUMBER = 30 PIN CONNECTOR

*

 C

3

* * *

 C

2

 D

3

 C

1

#

# # # # #

 C

2

 A

2

 A

3

 B

1

 B

2

 B

3

* * * *

 F

3

 E

1

 B

2

 B

1

# # # #

 D

1

 C

1

 D

3

 D

2

#

 E

3

* * * * * * * *

 D

1

 D

2

 E

2

 E

3

 H

1

 H

3

 B

3

 A

1

#

PIN NUMBER = 18 PIN CONNECTOR

* * * * *

* *

 F

2

 G

2

 G

3

 J

1

 J

3

 J

2

 K

1

#

# #

 F

3

 E

2

 F

2

*

*

* *

 F

1

 K

2

 A

3

 A

2

#

# #

 F

1

 E

1

 A

1

ENGINE HARNESS (BOSS) - 6705035

A
F
B

BLK

DBL/WHT

PNK

LGN/RED

RED

LGN/PNK

RNG

DGN/YEL

LGN/DBL

DETENT LIGHT

MODE LIGHT

AUXILIARY HYDRAULIC SWITCH

(IF EQUIPPED)

D
C

E
F
B
A

E

B
A

RED

C

D

F

RED

LG

N

/D

BL

D

G

N

/YEL

R

N

G

LG

N

/PN

K

LG

N

/R

ED

PU

R

/L

B

L

BL

K

LB

L/

W

H

T

R

E

D

RED

BLK

RNG

RED/WHT

C110

BL

K

D

BL

B

R

N

RIGHT

HEADLIGHT

(IF

EQUIPPED)

RIGHT

FLASHER

LAMP

(IF

EQUIPPED)

C122

B

LK

B

LK

R

N

G

BL

K

LBL/BLK

*

 D

1

RED/WHT

DIODE

R

ED

/W

H

T

AC

C

ES

SO

R

FU

SE

R

ED

/W

H

T

EN

G

IN

FU

SE

RED/WHT

E

E

C
D

C
D

RNG

RNG/DGN

BACKUP

ALARM

BL

K

BL

K

PN

K

PN

K

B

LK

D

BL

/W

H

T

B

LK

LEFT

TAILLIGHT

RIGHT

TAILLIGHT

REAR LIGHT HARNESS - 6704232

LEFT

WORK

LIGHT

RIGHT

WORK

LIGHT

RNG/DBL

RNG/DBL

BLK

RNG

RNG/DGN

C

10

6

TO OPTIONS

RED

RNG

HYDRAULIC

CHARGE

PRESSURE

C

12

3

TRANSDUCER HARNESS - 6704345

A

B

B
A

YEL/LBL

BLK

C

11

4

C

11

6

C120

RETURN FILTER

PRESSURE

HYDRAULIC

OIL

PRESSURE

PRE-FILTER

PRESSURE

HYDRAULIC

OIL

TEMPERATURE

TO ENGINE

COOLANT

LEVEL

AIR

FILTER

LIGHT SWITCH

(IF EQUIPPED)

B1

B2

WARNING

HEADLIGHT

REAR WORK

TAIL

RED/WHT

C

20

3

B

A

A B

B A

B A

B

C A

G J F K D H E

B A

B A

RNG

C

10

5

TO OPTIONS

TO OPTIONS

RED/WHT

C

10

8

RED/WHT

A

A
B

BL

K

R

N

G

BLK

BLK

DGN/RED

DGN/LGN

B
C

C407

C408

RNG/DBL

BL

K

RNG

B

A

CONTROLS MODULE

FRONT AUXILIARY

ROD SOLENOID

FRONT AUXILIARY

BASE SOLENOID

R

N

G

D

G

N

B

RNG

YEL/WHT

YEL

R

N

G

R

N

G

LG

N

/D

BL

LG

N

/PN

K

LG

N

/R

E

D

D

G

N

/YE

L

LG

N

/PN

K

LG

N

/R

ED

LG

N

/D

BL

R

N

G

B
A

B
A

B
A

B
A

C

41

0

BLK

BLK

B
A

A

B

A

B

A

B

REAR AUXILIARY

ROD SOLENOID

REAR AUXILIARY

BASE SOLENOID

YEL/WHT

YEL

C

DGN/LGN

A

RNG

DGN/RED

RNG
DGN

D

G

N

/R

ED

CONTROLS HARNESS - 6703878

HORN

C

41

4

C

41

5

C

41

1

A B G J K H C D E F

A B G J K H C D E F

F

A C E

B D

F

A C E

B D

C

G

A

D H

J K

E F B

FRONT

AUX.

DETENT

RIGHT HANDLE

(IF EQUIPPED)

YEL

BRN

RNG/WHT

B

A

RNG/DBL

DGN

B
C
A

LEFT HANDLE

(IF EQUIPPED)

A

C

B

DGN

RNG/DBL

A
B

HORN

RNG/WHT

BRN
YEL

REAR

AUX.

C

40

1

C

40

2

C

40

3

C

40

4

C120

GRY = GREY

WHT = WHITE

PUR = PURPLE

TAN = TAN

BRN = BROWN

PNK = PINK

YEL = YELLOW

DGN = DARK GREEN

LGN = LIGHT GREEN

DBL = DARK BLUE

LBL = LIGHT BLUE

BLK = BLACK

RNG = ORANGE

RED = RED

C120

853 BOSS - WIRING SCHEMATIC

MC2571 (5-25-99)

S/N 508415188-15215

S/N 509715222-15292

S/N 510250449-50691

S/N 510375214-75404

(Printed June 1999)

MC2571

2

1

PUR/WHT

RNG

DBL/WHT

BLK

RED/WHT

IGNITION SWITCH

B

I

SO

RED/WHT

C

20

4

TO OPTIONS

(FRONT WIPER)

FLASHER

BRN

BLK

PUR/RED

BOSS DISPLAY

4

3

2

1

D

E

A

C

B

PUR/RED
PUR/WHT

RNG
BLK

PUR/RED
PUR/WHT
BLK

DIAGNOSTIC PORT

DGN/WHT

DGN/WHT

BR

N

BR

N

D

BL

BLK

WHT

RNG

RED/WHT

PNK

BLK

RNG

RNG

ST

BR

N

LCD DISPLAY MONITOR

BLK

WHT

DBL/WHT

PNK

PUR/WHT

PUR/RED

RNG

RNG

BLK

RNG

BL

K

BL

K

R

N

G

R

N

G

PU

R

/R

E

D

PU

R

/W

H

T

W

H

T/

R

N

G

R

N

G

/W

H

T

R

N

G

/W

H

T

YEL

/R

ED

BL

K

BL

K

PU

R

/R

ED

YEL

/L

BL

BL

K

BL

K

PU

R

BL

K

YEL

/L

BL

BL

K

YEL

/BR

N

BL

K

YEL

/D

BL

D

B

L/

YEL

HR

A

STARTER RELAY

SHUTDOWN RELAY

WIRES CONNECT BY

LETTER ACROSS

CONNECTORS

A

B A

B

WHT/LGN

GLOW PLUG RELAY

M

S

B

STARTER

BATTERY

RED

RED

G

S

ALTERNATOR

B

RED

RED

87

87A

30

86

85

BLK
DBL/WHT

PNK

BLK

85

87

87A

LBL/RNG

RED

BLK

RED

86

30

85

WHT

WHT/LGN

87

87A

SOME CONNECTOR

BODIES NOT SHOWN

FOR DRAWING CLARITY

BLK

RNG

h

BL

K

C121

R

N

G

GLOW

PLUGS

BOSS

FUEL SHUTOFF

SOLENOID

LGN

C118

LGN/WHT

PUR

EXC

RED

YEL

/D

G

N

R

N

G

/D

BL

86

30

AUXILIARY

HOURMETER AND

HARNESS (IF EQUIPPED)

HERE OR

TO OPTIONS

#

 H

2

* * *

 G

1

 C

3

  PIN NUMBER = 30 PIN CONNECTOR

*

 C

3

* * *

 C

2

 D

3

 C

1

#

# # # # #

 C

2

 A

2

 A

3

 B

1

 B

2

 B

3

* * * *

 F

3

 E

1

 B

2

 B

1

# # # #

 C

1

 D

3

 D

2

#

 E

3

* * * * * * * *

 D

1

 D

2

 E

2

 E

3

 H

1

 H

3

 B

3

 A

1

#

PIN NUMBER = 18 PIN CONNECTOR

* * * * *

* *

 F

2

 G

2

 G

3

 J

1

 J

3

 J

2

 K

1

#

# #

 F

3

 E

2

 F

2

*

*

* *

 F

1

 K

2

 A

3

 A

2

#

# #

 F

1

 E

1

 A

1

A

BLK

DBL/WHT

PNK

LGN/RED

RED

LGN/PNK

RNG

DGN/YEL

LGN/DBL

AUXILIARY HYDRAULIC SWITCH

(IF EQUIPPED)

D
C

E
F
B
A

E

B
A

RED

C

D

F

LBL/BLK

RED

LG

N

/D

BL

D

G

N

/YEL

R

N

G

LG

N

/PN

K

LG

N

/R

ED

PU

R

/L

B

L

BL

K

 D

1

LB

L/

W

H

T

R

E

D

RED

WHT/BLK

BLK

RNG

RED/WHT

ACC

OFF

RUN

START

BL

K

D

BL

B

R

N

LEFT

HEADLIGHT

(IF

EQUIPPED)

RIGHT

HEADLIGHT

(IF

EQUIPPED)

LEFT

FLASHER

LAMP

(IF

EQUIPPED)

RIGHT

FLASHER

LAMP

(IF

EQUIPPED)

DETENT LIGHT

MODE LIGHT

B

LK

B

LK

6651664

R

N

G

BL

K

LBL/BLK

*

 D

1

RED/WHT

DIODE

R

ED

/W

H

T

AC

C

ES

SO

R

FU

SE

R

ED

/W

H

T

EN

G

IN

FU

SE

RED/WHT

C

RNG

RNG/DGN

D
E

BACKUP

ALARM

BL

K

BL

K

PN

K

PN

K

B

LK

D

BL

/W

H

T

B

LK

LEFT

TAILLIGHT

RIGHT

TAILLIGHT

LEFT

WORK

LIGHT

RIGHT

WORK

LIGHT

RNG/DBL

RNG/DBL

BLK

B
F

C

RNG

D

RNG/DGN

E

C

10

6

CAB HARNESS (BOSS) - 6705136

B

F

REAR LIGHT HARNESS - 6704232

RED

RNG

HYDRAULIC

CHARGE

PRESSURE

TRANSDUCER HARNESS - 6704345

A

B

B
A

YEL/LBL

BLK

ENGINE HARNESS (BOSS) - 6705035

C

20

1

C

11

4

C

11

5

RETURN FILTER

PRESSURE

HYDRAULIC

OIL

PRESSURE

PRE-FILTER

PRESSURE

HYDRAULIC

OIL

TEMPERATURE

TO ENGINE

COOLANT

LEVEL

AIR

FILTER

FUEL

LEVEL

ENGINE OIL

PRESSURE

ENGINE RPM

(MAGNETIC PICKUP)

ENGINE

COOLANT

LIGHT SWITCH

(IF EQUIPPED)

B1

B2

WARNING

HEADLIGHT

REAR WORK

TAIL

RED/WHT

C

12

3

C122

C

11

6

C

12

4

C

20

3

C

21

6

C

12

8

RED

B

A

A B

B A

B A

B

C A

G J F K D H E

B A

B A

TO OPTIONS

RNG

TO OPTIONS

TO OPTIONS

RED/WHT

C

10

8

C

10

5

RED/WHT

A

A
B

BL

K

R

N

G

BLK

BLK

DGN/RED

DGN/LGN

B
C

C407

C408

RNG/DBL

BL

K

RNG

B

A

TO

ATTACHMENT

CONTROLS MODULE

FRONT AUXILIARY

ROD SOLENOID

FRONT AUXILIARY

BASE SOLENOID

R

N

G

D

G

N

D

G

N

/L

G

N

B

RNG

YEL/WHT

YEL

R

N

G

R

N

G

LG

N

/D

BL

LG

N

/PN

K

LG

N

/R

ED

D

G

N

/YE

L

LG

N

/PN

K

LG

N

/R

ED

LG

N

/D

BL

R

N

G

B
A

B
A

B
A

B
A

BLK

B
A

A

B

C

DGN/LGN

A

RNG

DGN/RED

RNG
DGN

D

G

N

/R

ED

CONTROLS HARNESS - 6702999

D

G

N

/L

G

N

YEL

YEL

HIGH PRESSURE

RELIEF SOLENOID

LBL/RED

LB

L/

R

E

D

HORN

C

41

3

C

41

5

C

41

4

B

D F

A

G E C K H J

F

D

B

A

G E C K H J

F

A C E

B D

F

A C E

B D

C D E H G J K A F B

YEL

RNG

RNG/WHT

DGN/LGN
DGN/RED

DETENT

WATER KIT

SKI CONTROL

C
D

B

A

A

B

C

FRONT
AUX.

TO

ATTACHMENT

DGN

RIGHT HANDLE (IF EQUIPPED)

A

E

F

B

LGN

DGN

C

45

8

C

45

9

WITHOUT FRONT AUXILIARY VALVE

C120

A

A
B

K

J

BL

K

R

N

G

BLK

BLK

DGN/RED

DGN/LGN

B
C

D

C407

C408

RNG/DBL

BL

K

RNG

B

A

C

G

F

E

B

A

H

D

J

K

C

G

F

E

B

A

H

C

A

B

C

A

B

CONTROLS MODULE

FRONT AUXILIARY

ROD SOLENOID

FRONT AUXILIARY

BASE SOLENOID

CONTROLS HARNESS - 6705283

R

N

G

D

G

N

D

G

N

/L

G

N

B

RNG

YEL/WHT

YEL

D

D

E

E

F

F

R

N

G

R

N

G

LG

N

/D

BL

LG

N

/PN

K

LG

N

/R

ED

D

G

N

/YE

L

LG

N

/PN

K

LG

N

/R

ED

LG

N

/D

BL

R

N

G

B
A

B
A

B
A

B
A

C

41

1

C

41

0

BLK

BLK

B
A

A

B

A

B

A

B

REAR AUXILIARY

ROD SOLENOID

REAR AUXILIARY

BASE SOLENOID

YEL/WHT

YEL

C

DGN/LGN

A

RNG

DGN/RED

RNG
DGN

D

G

N

/R

E

D

HORN

C

41

5

C

41

4

C H G J K A D B E F

WHT

YEL

RNG

RNG/WHT

DGN/LGN
DGN/RED

RNG/WHT

DETENT

WATER KIT

SKI CONTROL

HORN

SKI CONTROL

C
D

B
A

C

A

B

B

A

B

A

A

B

C

FRONT
AUX.

TO

ATTACHMENT

TO

ATTACHMENT

DGN

RNG/DBL

RIGHT HANDLE (IF EQUIPPED)

LEFT HANDLE (IF EQUIPPED)

A

E

F

B

LGN

C

40

3

DBL

DGN

C

45

8

C

45

9

WITH FRONT AUXILIARY VALVE

C120

YEL

YEL/LGN
YEL/RED

RNG

DGN
BRN

YEL

B
A
C

TURN

SIGNAL

REAR AUX.

C

46

0

C

45

7

C

44

0

C

44

1

C

44

0

DBL

C

40

3

LEFT HANDLE (IF EQUIPPED)

RNG/DBL

TO

ATTACHMENT

A
B

B
A

C

A

B

SKI CONTROL

HORN

RNG/WHT

WHT

YEL/RED

YEL/LGN

RNG

YEL

BRN

DGN

C

A

B

SIGNAL

TURN

REAR AUX.

C

45

7

C

44

1

C

46

0

HERE OR TO

ATTACHMENT

HERE OR TO

ATTACHMENT

GRY = GREY

WHT = WHITE

PUR = PURPLE

TAN = TAN

BRN = BROWN

PNK = PINK

YEL = YELLOW

DGN = DARK GREEN

LGN = LIGHT GREEN

DBL = DARK BLUE

LBL = LIGHT BLUE

BLK = BLACK

RNG = ORANGE

RED = RED

AUX.

FRONT

ATTACHMENT

HERE OR TO

C

46

0

ATTACHMENT

HERE OR TO

C

46

0

C

44

1

C

45

7

REAR AUX.

TURN

SIGNAL

B
A
C

DGN
BRN
YEL

RNG

YEL/LGN
YEL/RED

WHT

RNG/WHT

HORN

SKI CONTROL

B
A

C

A

B

B

A

ATTACHMENT

TO

RNG/DBL

LEFT HANDLE (IF EQUIPPED)

C

40

3

DBL

C

44

0

C

44

1

C

44

0

C

45

7

REAR AUX.

SIGNAL

TURN

C

A

B

YEL

BRN

DGN

RNG

YEL/RED

YEL/LGN

YEL

C120

WITH FRONT AUXILIARY VALVE

C

45

9

C

45

8

DGN

DBL

C

40

3

LGN

B
F
E
A

LEFT HANDLE (IF EQUIPPED)

RIGHT HANDLE (IF EQUIPPED)

RNG/DBL

DGN

ATTACHMENT

TO

ATTACHMENT

TO

C

B
A

A
B

A
B

B
A

C

A

B

D

C

SKI CONTROL

HORN

SKI CONTROL

WATER KIT

DETENT

RNG/WHT

DGN/RED

DGN/LGN

RNG/WHT

RNG

YEL

WHT

F

E

B

D

A

K

J

G

H

C

C

41

4

C

41

5

HORN

D

G

N

/R

ED

DGN

RNG

DGN/RED

RNG

A

DGN/LGN

C

YEL

YEL/WHT

BASE SOLENOID

REAR AUXILIARY

ROD SOLENOID

REAR AUXILIARY

B
A

B
A

B
A

A

B

BLK

BLK

C

41

0

C

41

1

A

B

A

B

A

B

A

B

R

N

G

LG

N

/D

BL

LG

N

/R

ED

LG

N

/PN

K

D

G

N

/YEL

LG

N

/R

ED

LG

N

/PN

K

LG

N

/D

BL

R

N

G

R

N

G

F

F

E

E

D

D

YEL
YEL/WHT

RNG

B

D

G

N

/L

G

N

D

G

N

R

N

G

CONTROLS HARNESS - 6705283

 

 

 

 

 

 

 

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