Audi TT (2007 year). Manual - part 15

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 
 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 
     with respect to the correctness of information in this document. Copyright by AUDI AG.

♦ Engine support bracket (supplementary set) -T40093-

dles on bolted flanges of wing panels as shown in illustration.

– Attach hook of spindle to engine lifting eye (left-side).

WARNING

Risk of accident because of loose bolt connections.

♦ Screw on flange nut or nut with washer -arrow- at least 6

turns to ensure that eye-head bolt -3368- is properly se‐

cured.

– Secure eye-head bolt -3368- with flange nut M10 or nut with

washer to engine support as shown in illustration.

– Attach spindle -10 - 222 A /11- (right-side) to eye-head bolt

-3368- .

– Take up weight of engine evenly with both spindles (but do not

raise engine).

1. Cylinder block (pulley end)    

51

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 
 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 
     with respect to the correctness of information in this document. Copyright by AUDI AG.

– Remove bolts -arrows-.
– Detach electrical connector at coolant shortage indicator

switch -F66- and move coolant expansion tank to side.

– Remove bolts -1- and -2- and remove connecting bracket.
– Remove bolts -3 ... 6- and detach engine mounting.

– Remove bolt -3- on engine support.

Note

Disregard -items 1, 2-.

– Remove bolt -arrow-.
– Remove bolts -1- and -2- and remove idler rollers for toothed

belt.

52

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 
 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 
     with respect to the correctness of information in this document. Copyright by AUDI AG.

– Remove bolts -1 ... 6- and detach bracket for ancillaries.
Installing
Installation is carried out in the reverse order; note the following:

Note

Renew bolts securing bracket for ancillaries.

– Check that dowel sleeve at top right between bracket for an‐

cillaries and cylinder block is fitted; insert dowel sleeve if

necessary.

– Tighten bolts for bracket for ancillaries 

⇒ page 44

 .

– Install engine support and engine mounting 

⇒ page 37

 .

⇒ page 91

 .

1.8

Sealing flange (pulley end) - exploded view

1 - Bolt

❑ Tightening torque

⇒ Item 25 (page 85)

2 - Crankshaft sprocket

❑ Contact surface be‐

tween sprocket and

crankshaft must be free

of oil

❑ Can only be installed in

one position

3 - Oil seal for crankshaft (pul‐

ley end)

❑ Renewing 

⇒ page 54

❑ Do not lubricate with oil

4 - Sealing flange (pulley end)

❑ Should be positioned on

dowel pins

❑ Removing and installing

⇒ page 56

5 - Cylinder block
6 - Dowel pin

❑ 2x

7 - Bolt

❑ Tightening torque and

sequence 

⇒ page 54

1. Cylinder block (pulley end)    

53

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 
 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 
     with respect to the correctness of information in this document. Copyright by AUDI AG.

Sealing flange (pulley end) - tightening torque and sequence

– Tighten bolts for sealing flange on pulley end -1 ... 10- in three

stages as follows:

1.

Screw in bolts -1 ... 10- by hand until they make contact.

2.

Tighten bolts -1 ... 6- in diagonal sequence and in stages

to 15 Nm.

3.

Tighten bolts -7 ... 10- to 15 Nm.

1.9

Renewing crankshaft oil seal (pulley

end)

Special tools and workshop equipment required
♦ Oil seal extractor -3203-

♦ Counterhold tool -3415-

♦ Assembly tool -T10053-

54