Lotus Evora. Manual - part 78

 

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Lotus Evora. Manual - part 78

 

 

 

 

Lotus Service Notes   

 

 

    Section OK

LSL537

EXPLANATORY NOTES: 

Required Maintenance

After Sales Service

To be performed within 1,000 - 1,500 miles (1,500 - 2,500 km) or 12 months of vehicle sale, whichever first

occurs.

If carried out by the selling dealer, there is no charge to the vehicle owner for the labour content of the After

Sales Service. Only for materials used will a charge be made. To maintain warranty validation, an Engine

History Report print out from the Lotus TechCentre must be submitted to the Warranty Department.

Job no.: ........................  Owner's name: .....………….......................  Vehicle: ..............………...………..

Vehicle registration no.: ......………...................  V.I.N.: ......………................................................…

Recorded mileage: ........………...…….…………   Mileage at last service.: ..............………………

In order to maintain warranty validation and help ensure proper safety, emissions performance and

dependability of the vehicle, Lotus Cars Ltd. requires that the vehicle be serviced in accordance with this

schedule. Under normal usage conditions, a routine maintenance service should be performed at the first

occurring of 9,000 miles (15,000 km) or 12 months from the previous service. The approved service period

extends to 500 miles (800 km) before/after or one monthbefore/after the stipulated distance/time. Any

necessary repairs should be completed without delay.  

Special Operating Conditions

 'Inspect' means assess condition and test for correct operation.  Extra time is required to adjust or repair - 

advise customer beforehand if necessary.
 'Check' means test and adjust/fill or tighten as necessary.  Labour time is included.

Additional servicing:

1.  Oil & filter change @ 4,500 m (7,500 km) intervals.

2.  Inspect air cleaner @ 9,000 m (15,000 km) intervals, or as required.

3.  Inspect brake pads & discs @ 4,500 m (7,500 km) intervals, or as required.

4.  Thorough safety check including wheels, tyres, suspension, steering and brake systems.

5. The Evora is intended for use as a road going passenger vehicle. IT IS NOT DESIGNED OR INTENDED

FOR USE OFF ROAD, INCLUDING ON CLOSED CIRCUIT TRACKS OR FOR USE IN A COMPETITIVE

MANNER, INCLUDING TIMED LAPS OR RUNS. ANY SUCH USE WILL INVALIDATE THE NEW VEHICLE

WARRANTY. If an owner elects to use the Evora on a closed circuit track or in a competitive manner, the

severity of operating conditions demands that appropriate levels of expert car preparation, servicing (over and

above that specified in the Maintenance Schedule) and vigilance will be required, including careful inspection of

all safety critical components both before and after any track or competition session. 

MAINTENANCE SCHEDULE - Evora (Non-USA)

A cross ( X ) in the following table indicates an operation to be performed. The corresponding box should be

ticked when the operation has been satisfactorily performed, or the X circled if extra work and time is required.

The approval of the customer should be obtained before any extra work is undertaken, details of which should

be recorded in the space provided at the end of the schedule.

If the car is subjected to one of the following 'special operating conditions', additional servicing is required:

- Regular use on unpaved or dusty roads (1,2)

- Use in mountainous areas with severe or prolonged brake usage (3)

- Frequent short trips with cold engine (esp. in cold weather/climates); and/or frequent or prolonged idling (1)

- Occasional hard use, with repeated high rpm, wide throttle openings and high oil temperatures (1,3,4)

- Competition, or track use - not endorsed by Lotus and voiding the Warranty (5)

Today's date: ………………..………...……………  Date of last service: ………………………

 

 

Lotus Service Notes   

 

 

    Section OK

After 

Sales

Other 

Intervals

1 Fit protective covers to seats, footwells, steering wheel and rear 

body

X

Lubrication

2 Renew engine oil and filter - normal conditions

X

2a Renew engine oil and filter - special conditions

3 Inspect engine & transmission for oil leaks

X

4 Renew manual transmission oil

Engine

5 Inspect air cleaner element - normal conditions

5a Inspect air cleaner element - dusty conditions

6 Renew air cleaner element - normal conditions

6a Renew air cleaner element - dusty conditions

7 Renew spark plugs

9 Inspect auxiliary drive belt condition

10 Inspect integrity of fuel system

11 Inspect for fault codes & ECU programme level

X

12 Print Engine History & Performance reports and return to Lotus

X

Cooling System

13 Inspect water radiator & pipework for damage or leaks.  Clean 

radiator finning

14 Check coolant level

X

15 Renew coolant

4yrs

Braking System

16 Inspect parking brake adjustment

X

17 Inspect brake pad thickness & disc condition - normal cndts.

17a Inspect brake pad thickness & disc condition - special cndts.

18 Inspect brake hoses, pipes & hydraulic units

19 Check brake fluid level

X

20 Renew brake/clutch fluid

Steering & Suspension

21 Check security and condition of front & rear suspension 

22 Inspect dampers for leaks and performance

23 Inspect front and rear wheel bearings for play

24 Inspect condition of drive shaft gaiters

25 Inspect steering ball joints and gaiters

26 Inspect free play at steering wheel

Wheels & Tyres

27 Inspect tyre condition & set pressures

X

Electrical

28 Check battery & terminals for security & condition

X

29 Inspect operation of all lights

X

Body

30 Inspect operation & adjustment of hinges and latches, manual 

door locks

X

31 Inspect operation & condition of seat belts

32 Inspect wiper operation & top up windscreen washer reservoir

X

33 Renew pollen filter

34 Renew alarm transmitter batteries (check with customer)

1 yr

X

X
X

36,000m (60,000km)/4 yr

As required

X

54,000m (90,000km) 

As required

X

36,000m (60,000km)/4 yr

4,500m (7,500km)

X

X

X

X

X

X

18,000m (30,000km)/2 yr

Op. 

No.

Operation Description

Service Type

4,500m (7,500km)/6 mth

9,000m

(15,000km)

or 12 months

X

X

X

X
X

18,000m (30,000km)/2 yr

X

X

X

X

X

X

X

X

X

 

 

Lotus Service Notes   

 

 

    Section OK

Road Test Performance

Engine performance ...........................…..................

Tailpipe CO ...........................................................

Clutch operation ......................................................

Gearbox operation ................................................

Brake performance ...................................................

Steering performance ...........................................  

Driveline & suspension noise/vibration .......................

Wheel balance ......................................................

Recommended Service Times

After Sales Service:  1.9 hr  

Regular Service:       2.8 hr

Op. 2a:                    0.6 hr

Op.4:                      0.4 hr

Op.5a:                     0.1 hr

Op.6a:                     0.7 hr

Op.7:                      0.6 hr

Op.15:                    1.0 hr

Op.17a:                  0.1 hr

Op.20:                    0.6 hr

Op.33:                    0.1 hr

Op.34:                    0.1 hr

General comments ……………………………………………………………………………………………………

 ...........................................................................................................………………………............. 

…………………………………………………………………………………………………………………………..

Additional Work Performed or Required 

………………………………………………………………………………………………………………………….. 

…………………………………………………………………………………………………………………………..

…………………………………………………………………………………………………………………………

………………………………………………………………………………………………………………………......

Work completed by ............................................…  Owner's Maintenance Booklet stamped: …………

Dealer Stamp:

Date:

 

 

Lotus Service Notes   

 

 

    Section OK

9

Complete Warranty Literature
Check presence of vehicle handbook, audio booklet & other documentation.
Complete pages 2, 3, 4a & 4c in "Maintenance Record" booklet.
Cut out pages 4a & 4c for return to Lotus Cars Warranty Department.
Copy alarm installation certificate, PIN & key details (inc. locking wheel bolts).  Originals to customer. 

MODEL

OPERATION DESCRIPTION

Fit number plates and tax disc holder.

Fit protective covers to seats, footwells & steering wheel.
Engine Bay
Check engine, transmission & PAS oil levels.
Check coolant fill level.

VIN

SCC _ _ _ _ _ _ _ _ _ _ _ _ _ _

                        PRE-DELIVERY INSPECTION

                                                            

LSL345E

COLOUR

Start Engine
Inspect engine & transmission for oil leaks.
Inspect cooling system for leaks.

Wheels & Tyres

   Fill fuel tank and inspect entire fuel system for leaks.

Use Lotus TechCentre to check for stored codes.

Check cold tyre pressures. 
Check torque of wheel bolts.

Electrical

Check tyreweld canister is fitted in rear luggage compartment.

Check security of battery terminals and voltage. Below 12.4V recharge. Below 11.7V replace*.

Inspect operation of all exterior & interior lamps.
Inspect operation of horn & hazard switch.

Inspect operation of alarm system, CDL & fuel flap release.

Inspect wiper operation at all speeds & park position.
Inspect screen washer & powerwash operation, jet alignment & reservoir level.
Inspect operation of all instrumentsl, mirror adjustment & fold.
Inspect operation of heater / air conditioning & blower fan.
Inspect operation of audio equipment & set time clock (if applicable).

Check brake / clutch fluid level.

Body

Inspect operation of doors, door locks & tailgate release (incl. Evora cable).

Inspect all paint work for damage (Elise LSL407a; Exige LSL409a; Europa LSL514; Evora LSL544).
Check presence of toolkit & literature pack.

Inspect operation of electric window lift mechanism.
Inspect fit of hard & soft top roofs.
Inspect seat adjustment latching & operation of front & rear seatbelts.
Inspect interior trim for damage & cleanliness.

U.K.: Complete Lotus Roadside Assistance card (expiry date 2 years from reg. date). 

* Battery claims will not be accepted unless correct trickle charging has been maintained.

 

 

 

 

 

 

 

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