Lotus Eleven/Elise/Exige. Manual - part 119

 

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Lotus Eleven/Elise/Exige. Manual - part 119

 

 

    

Lotus Service Notes                               Section WD

Page 3

WD.1 - GENERAL DESCRIPTION

The airbag Supplementary Restraint System (SRS) was introduced on the Lotus Elise for USA markets,

first produced for 2005 model year.  This was then offered as an option for other LHD markets, and later for
RHD.  From 2008 model year, all cars were so equipped.  The SRS comprises driver and passenger frontal
airbags and pyrotechnic seat belt pre-tensioners for both the driver and passenger.  The airbag system is
supplemental to the seat belts, and does not render the seat belts redundant.  Seat belts have proven to be the
single most effective safety device, and should be worn at all times by both driver and passenger, no matter
how short the journey.  Properly worn seat belts also ensure that the seat occupant is in the best position for full
effectiveness of the airbag.

WARNING:  Airbags inflate with great force, in a fraction of a second, and if a vehicle occupant is too
close to the airbag (less than 10 inches {250 mm}) or incorrectly positioned, they could be killed or
seriously injured.

The SRS is designed to operate when the vehicle is involved in a frontal, or near frontal collision, and the

impact (rate of deceleration) as detected by a vehicle mounted sensor, is sufficient to warrant airbag and seat
belt tensioning protection to both occupants.  The airbag for the driver is housed in the centre of the steering
wheel, and that for the passenger in the front of the fascia.  When triggered, both bags inflate in a fraction of a
second to form a cushion for the driver's and passenger's upper bodies.  The bags then deflate very rapidly to
minimise any obstruction to the driver.  Initiated at the same time as the airbags is a pyrotechnic device on
each seat belt reel assembly, which uses a rack and pinion mechanism in order to apply a tightening force to
the belt reel and remove any slack from the belt.  The force sustained by the belt and its user is then controlled
by a torsion bar within the belt reel to limit the deceleration force to which the occupant is subjected.

Note that the SRS will deploy only in moderate to severe frontal and near frontal collisions, and is not

designed to be triggered in rollover, rear or low speed frontal collisions, or in some types of side impacts.

The system incorporates a self-diagnostic facility, which continuously monitors the SRS electrical circuits

for faults, and if necessary, lights a tell tale lamp in the instrument cluster.  Most components of the SRS will
require replacement after an airbag deployment.

WD.2 - AIRBAG TELL TALE

A tell tale lamp in the instrument cluster will light for a few seconds following ignition switch on, and then

go out.  If the lamp remains lit, or comes on at any other time, a fault in the airbag system is indicated.

WARNING:  If the airbag tell tale does not operate as described above, a fault in the SRS system is
indicated.  The airbags may not inflate correctly or at all, or may inflate without warning.  The system
should be interrogated using Lotus Scanner tools, and diagnosed and rectified without delay.

WD.3 - DATA LINK CONNECTOR (DLC)

In order to provide for communication

with the SRS Sensing and Diagnostic Module
(SDM), Lotus Scanner tools may be plugged
into the special 16 terminal harness connec-
tor socket, known as a Data Link Connector,
located off the main harness and accessible
from the passenger footwell.  Communication
with engine management and anti-lock brakes
is also available via this connector.

Main harness

      em235a

Data Link Connector (DLC)

    

Lotus Service Notes                               Section WD

Page 4

WD.4 - TROUBLE CODES

All the time the ignition is switched on, the Sensing and Diagnostic Module (SDM) continuously monitors

the resistance of various parts of the SRS electrical circuit, and compares these values with pre-programmed
tolerance bands to enable it to recognise 'faults' in the system and light the airbag tell tale lamp in the instru-
ment cluster.  If such a fault is detected, the SDM stores a 'Trouble Code' for that particular type of fault in its
memory.
i).

Current (Present) Codes - Faults that are currently being detected.  Current codes are stored in the SDM
Random Access Memory (RAM), which will be cleared if the vehicle battery is disconnected.

ii).

History (Not present) Codes - All faults detected since the last time faults were cleared from the memory
using the Lotus Scan tool.  History codes are stored in the SDM Electronically Erasable Programmable
Read Only Memory (EEPROM) and are not cleared if the battery is disconnected.

Vehicle crash data is also stored in coded form in the SDM and is not erasable.  New SDMs are supplied

only against V.I.N. and on exchange with the old unit.

WD.5 - DIAGNOSTIC SCANNER TOOLS

In order to provide for communication with the airbag SDM, engine management system ECU and anti-

lock brake system, a hand held electronic scanner 'Lotus Scan 3' (part number T000T1418F), may be plugged
into the Data Link Connector (see earlier)

Amongst the operations available using the 'Lotus Scan 3' tool are:

-

Reading of Trouble Codes

-

Clearing of Trouble Codes

-

Reading live data

Operating instructions are provided with the tool.

Important Note

The power supply transformer is used for overnight charging of the printer, and also for powering  the

Scan 3 tool during software downloading from a PC (personal computer).  For the software download opera-
tion, the Scan tool requires a power supply from the mains via the transformer and an inverter.  Two types of
inverter have been used; early kits used an adaptor lead to plug into the bottom end of the Scanner tool.  Later
kits use an adaptor plug fitting into the top end of the scanner.

When charging the printer, it is most important that the inverter is NOT used, or damage to the

transformer may be caused.  Incorrect connection is possible only with the early type adaptor lead, with which
extra care should be exercised.

1.

Reading data from vehicle

Data Link Connector (DLC)

Scan tool

(front of passenger footwell)

Printer

  em192a

    

Lotus Service Notes                               Section WD

Page 5

2.

Downloading software from P.C.

With early type adaptor lead

Connect to COM

Power

port on PC

supply
transformer

Adaptor lead used
to connect to
transformer

  em192c

3.

Charging printer

Power supply
transformer

Do NOT use adaptor
lead for this application

Printer

With later type adaptor

Connect to COM
port on PC

Power
supply
transformer

Power supply adaptor

    em192f

    

Lotus Service Notes                               Section WD

Page 6

Lotus TechCentre - 2008 model year

All USA market cars from ’08 model year onwards, are required by legislation to use a CAN compliant on-

board diagnostic system.  This has been commonised for all Elise/Exige models.  The Lotus Scan 3 tool is
replaced by a ‘stand alone’ lap top PC loaded with ‘Lotus TechCentre’ software to allow the CAN based serial
data to be read.

Controller Area Network (CAN) is an electronic standard to allow high speed communication between

modules and controllers, via a serial data bus.  The bus is a circuit linking the modules to the controller,
consisting of a pair of cables, twisted together to reduce electromagnetic interference, and carrying a square
wave voltage signal corresponding to ‘0’s and ‘1’s, coded in such a way as to identify and prioritise the indi-
vidual messages. On the Elise/Exige, CAN based systems for 2008 onwards include; engine management,
anti-lock braking and related features, tyre pressure monitoring and onboard diagnostics.
A Vehicle Communication Device (T000T1472F) introduced for the Europa model is used to connect the
vehicle to the laptop Lotus TechCentre.  All system interrogation and diagnosis are carried out via the Lotus
TechCentre.

The minimum specification of the laptop computer for installation of the Lotus TechCentre is as follows:

-

Processer 1.70 Ghz;

-

1 GB RAM;

-

40 GB HDD;

-

CDRW DVD ROM;

-

WIN XP PRO or VISTA;

-

USB interface;

-

Ethernet or Wireless LAN

Note that this laptop should be dedicated soley to the Lotus TechCentre, with no other software installed.

This diagnostic software is designed primarily for use by trained Lotus technicians, and is available as a CD
under part number T000T1510F (version 4) or later supercessions.  A monthly (Lotus Dealers) or annual (non-
Lotus dealers) licence and support fee will also be levied, providing access to Lotus TechCentre Technical
Support phoneline on 0870 9493 668, and e-mail on lotus.support.uk@omitec.com

Also required is a unique 18 character licence/registration key without which Techcentre will not function.

This key is non transferable to other PC’s.

Scope of Lotus TechCentre

Note that TechCentre has no connectivity to Rover powertrain Elise/Exige variants, and that only limited

diagnostics are available for the V8 Esprit.  No communication is available with the Europa powertrain.  Diag-
nostics for these vehicles are accessible using the Lotus Scan 3 tool T000T1467F (U.K./EU).

Model

         Type of Electronic Control Unit 

   Engine ECU

           Communication compatible

Reprogrammable

EMS

ABS

SRS

TPMS

IP

    08 MY on

Elise          2004 on

Y

Y

Y

Y

N

Y

Exige         2004 on

Y

Y

Y

Y

N

Y

Europa      2006 on

N

Y

Y

N/A

N

N

2-11

2007 on

Y

Y

N/A

N/A

N

Y

Evora         2009 on

Y

Y

Y

Y

Y

Y

Esprit         V8

Y

Y

N

N

N

N

 

 

 

 

 

 

 

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