Lotus Eleven/Elise/Exige. Manual - part 3

 

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Lotus Eleven/Elise/Exige. Manual - part 3

 

 

Page 9

 

 

Lotus Service Notes   

 

 

  Introduction

ENGINE BAY UNDERTRAY/DIFFUSER

  For certain service operations, it may by necessary to remove the engine bay undertray and/or diffuser 

panel.  The panels contribute to the aerodynamic performance of the car, and also help to keep the engine bay 

clean.  Do not run the car without the panels fitted.                  

Typical model shown - others similar

3 screws to licence    1 screw each side

plate plinth         to grille panel

                               

          

 

 

 

 

 

 

 

 

 

 

 

 

 

 

      b275b

Diffuser panel 

                                                            3 screws 

                                                            each side

Single screw each                                                 to tank bay

side to clamshell                                                  panel

                                                  Undertray 

                                                  front edge 

        M8 button head                                slots into 

        (2) to subframe    5 screws     M8 button head        chassis              

                      undertray     (2) to lower 

                      to diffuser    link brackets

Page 10

 

 

Lotus Service Notes   

 

 

  Introduction

JACKING POINTS

  Care must be taken when using a lifting jack or hoist to position the device only in one of the the areas 

shown in the illustration, with a suitable rubber or timber pad protecting the chassis from surface damage.  If a 

4-point lift is to be used, the engine bay undertray/diffuser panel (if fitted) must first be removed.  When using 

a 4-point lift, it is strongly recommended that for optimum stability and safety, positions B and D are used.

A;  Identified by a blue sticker.  Beneath crossmember ahead of fuel tank bay.  To be used one side at a time 

for wheel changing - lifts both wheels on one side.  Do not use with a four point garage lift.

B;  Beneath the front end of the right or left hand main chassis rail, behind the front wheelarch.  Garage use 

with 4-point lift in conjunction with (C).

C;  The engine undertray/diffuser panel must first be removed.  Beneath the outboard end of the chassis 

crossmember ahead of the rear wheelarches.  Take care to position the jack between the fixing screws 

for the fuel tank bay perforated undershield.  Garage use with 4-point lift in conjuction with (B).

D;  The engine undertray/diffuser panel must first be removed.  Beneath the rear subframe, close to the lower 

wishbone rearmost mountings.    

Jacking at any other point may damage the chassis or body structure and/or jeopardise safety.

                           

   

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

           ohs49sn

  

Publication Part Number A120T0327J    

 

 

                        © Lotus Cars Ltd.  May 2010

 

This publication has been designed for use by Lotus Dealers familiar with general workshop safety proce-

dures and practices.  Take all appropriate action to guard against injury to persons or damage to property.

 

Lotus policy is one of continuous product improvement, and the right is reserved to alter specifications at 

any time without notice.

 

Whilst every care has been taken to ensure correctness of information, it is impossible to guarantee com-

plete freedom from errors or omissions, or to accept liability arising from such errors or omissions, but nothing 

herein contained shall affect your statutory rights.

 

Page 1

 

 

Lotus Service Notes   

 

 

  Introduction

 

CONTENTS

 

ELISE & EXIGE; 2004 M.Y. ONWARDS; WITH 1ZZ/2ZZ/1ZR ENGINE

                                                                                              Section

        Technical Data  - Engine                                  TDP           

                  - Vehicle                                                             TDQ

        Chassis                                            AH

        Bodycare & Repair                                     BQ

        Body Fittings                                        BR

        Front Suspension                                      CI

        Rear Suspension                                      DH

        Engine & Engine Management  - Lotus supplement                EH

                           

- Toyota 1ZZ/2ZZ repair manual               *

                            * see separate manual E120T0327J

                            - Toyota 1ZR repair manual                  **

                            ** see separate CD T000T1523F

        Engine Management                                    EMP

        Transmission            - Lotus supplement                FJ

                           

- Toyota C64/C56 repair manual               #

                            # see separate manual E120T0327J 

                            - Toyota EC60 repair manual            ##

                            ## see separate CD T000T1523F

        Wheels & Tyres                                       GH

        Steering                                            HG

        Brakes                                            JJ

        Engine Cooling                                       KH

        Fuel System             - Except North America              LJ

                            - North America                   LK

     

        Electrics                                            MP

                            Circuit Diagrams: non - USA prior '06                            MP14a

                                                                        Circuit Diagrams: USA - prior '06                                   MP14b

                                                                        Circuit Diagrams: '06 Onwards                                      MP14c

                                                                        Circuit Diagrams: '08 Onwards                                      MP14d

                                                                        Circuit Diagrams: '11 Onwards 1ZR Powertrain            MP14e

 

        Maintenance & Lubrication                                OI

        Air Conditioning, Heating & Ventilation                         PL

        Clutch                                            QH

        Supplementary Restraint System - SRS (Airbags)                  WD

        Supplement - Exige Supercharged (S/C)                        Exige S/C

        Supplement - 2-Eleven                                  2-Eleven

Updated 18th May 2010

 

 

 

 

 

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