Porshe 911 (997). Manual - part 611

Applying activator to the bonding section of the rear window

Note

Only if the rear window is re-installed

• 

1. During long idle periods apply activator -H3- to the remaining

adhesive.

Note

A ventilation period of at least 10 minutes must be observed between the cleaning of the glass and the
application of the primer! No cleaning solution residues may remain on the body.

• 

2. Clean the windscreen with cleaning solution -H1- .

3. Apply primer -H2- to the window flange in the area of the

marking.

Fitting cover section

Note

If the cover section is removed from the rear window undamaged, it can be re-used.

• 

Diagnostic system: reading out fault memory and activating systems

Applying activator to the bonding section of the rear window

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Fitting cover section

1. Attach cover section -9- to the rear window.

Installing rear window

Preparing 2-component adhesive for processing

Note

The adhesive has an open time of -15 min- , which means that the bonding material must be applied
and the car window must be assembled within this period of time.

• 

Preparing the adhesive

In order to ensure that the substance is completely mixed, apply a 30 mm long adhesive bead of fresh
adhesive to a piece of cardboard before processing.

• 

1. Preparing 2-component adhesive for processing. →   Processing of Porsche 2-component window

bonding agents

Applying adhesive on the rear window

Note

When applying the adhesive, it is essential to ensure that the adhesive bead overlaps by approx. 30
mm at the beginning and at the end.

• 

Diagnostic system: reading out fault memory and activating systems

Fitting cover section

2602

Applying adhesive

1. Using bonding gun -A- apply 2-component adhesive to the rear window along the seal -3- in the

form of a triangular bead with the dimension -X= ca. 15 mm- -Y= ca. 8 mm- .

Inserting rear window into the hardtop body

ATTENTION

Danger of material damage if specified curing time of adhesive is not observed!

There will not be a proper adhesive bond if the prescribed curing time of the adhesive is not
observed!

• 

→ The vehicle must not be used until the curing time has elapsed.

→ Curing time: 3 hours

→ Temperature: at least 10°C

→ Fixing time: approx. 1 hour

1. Affix suction cups -B- to the rear window.

Inserting rear window

Note

Two persons are needed to insert and adjust the rear window.

• 

Diagnostic system: reading out fault memory and activating systems

Applying adhesive on the rear window

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2. Insert the rear window at the top of the window aperture and lay it down carefully into the

aperture.

Securing rear window

3. Press the rear window fully upwards, pressing on the lower edge of the glass while doing so. Use

adhesive tape to prevent the rear window from slipping at the side and the top.

Cleaning fields of vision

Note

The door windows must not be closed until after the curing time has elapsed.

• 

1. Adhesive which has oozed out must be removed immediately and the affected fields of vision must

be cleaned using cleaning agent -H1- .

Completing the rear window (hardtop) after installation

1. Place outer side of the hardtop on the assembly fixture.

Joining plug connection for rear window heating

2. Connect electrical plug connection -8- at left and right of rear window.

Diagnostic system: reading out fault memory and activating systems

Inserting rear window into the hardtop body

2604