Porshe 911 (997). Manual - part 382

 

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Porshe 911 (997). Manual - part 382

 

 

→ Remove highly flammable materials from the work area; if necessary, remove units with

fuel-carrying parts and protect work areas in the vehicle that are at risk of catching fire using
fire-proof covers.

→ Ventilate the work area well.

→ Remove smoke gases with a suitable extraction system (refer to Workshop Equipment Manual).

→ Wear suitable protective equipment, such as protective clothing, gloves, a welding shield and, if

necessary, a protective mask.

→ For welding work, always disconnect both terminals on the battery. In the case of welding work in

the immediate vicinity of the control modules for pyrotechnical safety systems, remove the control
modules before beginning work.

→ In addition, the guidelines of the welding equipment manufacturer and the legal accident

prevention regulations and those of the mutual indemnity association (BGV D1) must be observed.

Safety instructions for flying sparks during grinding and welding work

ATTENTION

Danger of explosion and fire from flying sparks during grinding and welding work!

Danger of injury and danger of damage to vehicle parts and other vehicles due to flying sparks

• 

→ Cover vehicle parts such as battery, fuel system, paintwork, glass and passenger compartment parts with

fire-proof covers and, if necessary, remove batteries and fuel-carrying components.

→ No other vehicles may be left unprotected in areas used for body repair!

Installing side member

Note

When butt welding body sheet panels with a sheet thickness of > 1.5 mm, there must be a welding slit width s
= 1 x sheet thickness to guarantee the required welding quality (welding through).

1. Weld in the inner side member.

1.1. Weld the inner side member with a full butt weld H under shielding gas.

Diagnostic system: reading out fault memory and activating systems

Danger of injury when welding

1685

Welding in inner side member

2. Weld in outer side member.

2.1. Spot-weld outer side member to inner side member in areas D,

E

.

2.2. Plug-weld the outer side member to the wheel arch in area F under shielding

gas.

2.3. Plug-weld the outer side member to the wheel arch in area G under shielding

gas.

Diagnostic system: reading out fault memory and activating systems

Installing side member

1686

Welding in outer side member

3. Spot-weld inner side member.

3.1. Spot-weld the inner side member to the end plate in area

C

.

Diagnostic system: reading out fault memory and activating systems

Installing side member

1687

4. Weld engine mounting and end plate under shielding gas.

4.1. Plug-weld the top of the engine mounting and the end plate in area B to the inner side member under

shielding gas.

Diagnostic system: reading out fault memory and activating systems

Installing side member

1688

 

 

 

 

 

 

 

Content   ..  380  381  382  383   ..