Porshe 911 (997). Manual - part 311

 

  Index      Hummer     Porshe 911 997 series - service repair manual 2004-2008 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  309  310  311  312   ..

 

 

Porshe 911 (997). Manual - part 311

 

 

Preliminary work for body repairs with alignment bench

Preliminary work for body repairs with alignment bench

1. Removing accessories in the repair area

1.1. Remove accessories in the repair area according to the extent of damage to the vehicle.

2. Equipping alignment bench with straightening kit

2.1. Equip alignment bench with the basic straightening attachments according to the plans included

with the straightening attachments.

3. Placing vehicle on the alignment bench

3.1. Position vehicle on alignment bench, align according to the reference holes and bolt firmly to the

attachment set.

4. Covering accessories adjacent to the vehicle repair area

4.1. Cover all accessories remaining on the vehicle and the neighbouring areas with fire-proof, protective

covers.

5. Reshaping connection area of the sheetmetal parts to be replaced

6. Exposing welding areas

6.1. Remove undersealing, paint, etc. from the welding areas of the body with a hot-air gun or rotary brush.

Preliminary work for body repairs

Note

If it can be ensured there has been no deformation of the vehicle structure, the following repair can
be carried out without the need of a straightening bench. In this case, the vehicle must not be raised
when welding the component; it must stand on its wheels on an even surface.

• 

1. Removing add-on parts in the repair area

1.1. Remove add-on parts in the repair area according to the extent of damage to the

vehicle.

2. Equipping straightening bench with straightening attachments

2.1. Equip straightening bench with the straightening attachments according to the plans included with

the straightening attachments.

Diagnostic system: reading out fault memory and activating systems

Tools and materials

1401

3. Placing vehicle on the straightening bench

3.1. Position vehicle on the straightening bench, align according to the reference holes and bolt firmly

to the attachment set.

4. Covering add-on parts adjacent to the vehicle repair area

4.1. Cover all add-on parts remaining on the vehicle and the neighbouring areas with fire-proof, protective

covers.

5. Reshaping connection area of the sheetmetal parts to be replaced

6. Exposing welding areas

6.1. Remove undersealing, paint, etc. from the welding areas of the body with a hot-air gun or rotary brush.

Removing front panel

Removing front panel

Installation Location:

Installation position of front panel

1. Remove end plate. → 501055 Replacing end plate - section on "Removing"

2. Remove floor front section. → 502055 Replacing floor front section - section on "Removing"

Diagnostic system: reading out fault memory and activating systems

Preliminary work for body repairs

1402

Milling off spotwelds

3. Milling off spotwelds

3.1. Mill off spotwelds in areas -A, B, C- using a spotweld cutter.

Separating spotwelds

4. Separating

spotwelds

4.1. Separate spotwelds in areas -A- and -B- using a parting grinder.

Milling off spotwelds

5. Milling off spotwelds

5.1. Mill off spotwelds in areas -A- and -B- using a spotweld cutter.

Diagnostic system: reading out fault memory and activating systems

Removing front panel

1403

Separating spotwelds

6. Separating inert-gas welded seams

6.1. Separate inert-gas welded seams in areas -A- and -B- using a parting

grinder.

Preparing connection areas of the body for installing the front
panel

Safety instructions for flying sparks during grinding and welding work

ATTENTION

Danger of explosion and fire from flying sparks during grinding and welding work!

Danger of injury and danger of damage to vehicle parts and other vehicles due to flying sparks

• 

→ Cover vehicle parts such as battery, fuel system, paintwork, glass and passenger compartment parts with

fire-proof covers and, if necessary, remove batteries and fuel-carrying components.

→ No other vehicles may be left unprotected in areas used for body repair!

Preparing connection areas of the body for installing the front panel

Diagnostic system: reading out fault memory and activating systems

 Preparing connection areas of the body for installing the front panel

1404

 

 

 

 

 

 

 

Content   ..  309  310  311  312   ..