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TM-9-2320-289-20 (4x4 M1000 Series). Manual - part 1

TM 9-2320-289-20P

ARMY TM 9-2320-289-20P

AIR FORCE TO 36A12-1A-2084-1

MARINE CORPS TM 2320-20P/3

TECHNICAL MANUAL

UNIT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS

(INCLUDING DEPOT MAINTENANCE

REPAIR PARTS AND SPECIAL

TOOLS LISTS)

FOR

TRUCK, CARGO, TACTICAL, 1-1/4 TON, 4X4, M1008

(2320-01-123-6827)

TRUCK, CARGO, TACTICAL, 1-1/4 TON, 4X4, M1008A1

(2320-01-123-2671)

TRUCK, UTILITY, TACTICAL, 3/4 TON, 4X4, M1009

(2320-01-123-2665)

TRUCK, AMBULANCE, TACTICAL, 1-1/4 TON, 4X4, M1010

(231 0-01-1 23-2666)

TRUCK, SHELTER CARRIER, TACTICAL, 1-1/4 TON, 4X4, M1028

(2320-01-127-5077)

TRUCK, SHELTER CARRIER W/PTO, TACTICAL, 1 -1/4 TON, 4X4, M1028A1

(2320-01-158-0820)

TRUCK, SHELTER CARRIER W/PTO, TACTICAL, 1-1/4 TON, 4X4, M1028A2

(2320-01-295-0822)

TRUCK, SHELTER CARRIER, TACTICAL, 1-1/4 TON, 4X4, M1028A3

(2320-01-325-1937)

TRUCK, CHASSIS, TACTICAL, 1-1/4 TON, 4X4, M1031

(2320-01-133-5368)

This manual supersedes TM 9-2320-289-20P, 16 September 1988 and all changes.

Approved for public release; distribution is unlimited.

DEPARTMENTS OF THE ARMY, THE AIR FORCE,

AND HEADQUARTERS, MARINE CORPS

1 MAY 1992

TECHNICAL MANUAL

DEPARTMENTS OF THE ARMY, THE AIR FORCE,

*TM 9-2320-289-20P

AND HEADQUARTERS, MARINE CORPS

Washington, D.C., 1 May 1992

UNIT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LISTS

(INCLUDING DEPOT MAINTENANCE

REPAIR PARTS AND SPECIAL

TOOLS LISTS)

FOR

TRUCK, CARGO, TACTICAL, 1 -1/4 TON, 4X4, M1008

(2320-01-123-6827)

TRUCK, CARGO, TACTICAL, 1-1/4 TON, 4X4, M1008A1

(2320-01-123-2671)

TRUCK, UTILITY, TACTICAL, 3/4 TON, 4X4, M1009

(2320-01-123-2665)

TRUCK, AMBULANCE, TACTICAL, 1-1/4 TON, 4X4, M1010

(2310-01-123-2666)

TRUCK, SHELTER CARRIER, TACTICAL, 1-1/4 TON, 4X4, M1028

(2320-01-127-5077)

TRUCK, SHELTER CARRIER W/PTO, TACTICAL, 1-1/4 TON, 4X4, M1028A1

(2320-01-158-0820)

TRUCK, SHELTER CARRIER W/PTO, TACTICAL, 1-1/4 TON, 4X4, M1028A2

(2320-01-295-0822)

TRUCK, SHELTER CARRIER, TACTICAL, 1-1/4 TON, 4X4, M1028A3

(2320-01-325-1937)

TRUCK, CHASSIS, TACTICAL, 1-1/4 TON, 4X4, M1031

(2320-01-133-5368)

Current as of 7 February 1992

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this manual. If you find any mistakes or if you know of a way
to improve the procedures, please let us know. Mail your letter, DA Form 2028

(Recommended Changes to Publications and Blank forms), or DA Form 2028-2,
located in the back of this manual, direct to:

Commander, U.S. Army

Tank-Automotive Command, ATTN: AMSTA-MB, Warren, MI 48397-5000. A reply
will be furnished to you.

Approved for public release; distribution is unlimited.

SECTION I.

INTRODUCTION

SECTION Il.

REPAIR PARTS LIST

1-1

* This manual supersedes TM 9-2320-289-20P, dated 16 September 1988, and all changes.

TM 9-2320-289-20P

TABLE OF CONTENTS

Illus

Page

Fig

GROUP 01

ENGINE

0100 - ENGINE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE ASSEMBLY MOUNTS, LIFTING BRACKETS, AND MOUNTING

HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0102 - CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE CRANKSHAFT AND RELATED PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0105 - VALVES, CAMSHAFTS, AND TIMING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CAMSHAFT VALVES, ROCKER ARMS, AND RELATED PARTS . . . . . . . . . . . . . . . . .

0106 - ENGINE LUBRICATION SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE OIL PUMP ASSEMBLY FILTER, PAN, AND RELATED PARTS . . . . . . . . . .

OIL COOLER LINES, SAMPLING VALVE, AND RELATED PARTS. . . . . . . . . . . . . . . .
CRANKCASE DEPRESSION VALVE AND RELATED PARTS . . . . . . . . . . . . . . . . . . . .

0108 - MANIFOLDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INTAKE AND EXHAUST MANIFOLDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4
5
6

GROUP 03

FUEL SYSTEM

0301 -CARBURETOR, FUEL INJECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FUEL INJECTOR AND RELATED PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0302 - FUEL PUMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SUPPLY PUMP INJECTOR PUMP, AND RELATED PARTS . . . . . . . . . . . . . . . . . . . .
VACUUM VALVE AND HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

lNJECTOR LINES AND RELATED PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0304 - AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0306 -TANKS, LINES, FITTINGS, HEADERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FUEL TANK AND RELATED PARTS (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK AND RELATED PARTS (ALL EXCEPT M1009) . . . . . . . . . . . . . . . . . . . . .
REAR FUEL LINES AND RELATED PARTS (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT FUEL LINES AND RELATED PARTS (M1009) . . . . . . . . . . . . . . . . . . . . . . . .
FUEL LINES AND RELATED PARTS (ALL EXCEPT M1009) . . . . . . . . . . . . . . . . . . . .

0309 - FUEL FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FUEL FILTER AND RELATED PARTS.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0311 -ENGINE STARTING AIDS..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GLOW PLUGS AND TEMPERATURE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0312- ACCELERATOR, THROTTLE, OR CHOKE CONTROLS . . . . . . . . . . . . . . . . . . . . . . .

ACCELERATOR LINKAGE AND RELATED PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . .

GROUP 04

EXHAUST SYSTEM

0401 -MUFFLER AND PIPES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EXHAUST MUFFLERS AND PIPES (ALL EXCEPT M1009) . . . . . . . . . . . . . . . . . . . . .
EXHAUST MUFFLERS AND PIPES (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GROUP 05

COOLING SYSTEM

0501- RADIATOR, EVAPORATIVE COOLER, OR HEAT EXCHANGER . . . . . . . . . . . . . . . . .

RADIATOR, COOLANT RECOVERY RESERVOIR, AND RELATED PARTS. . . . .

0502 - COWLING, DEFLECTORS, AIR DUCTS, SHROUDS, ETC. . . . . . . . . . . . . . . . . . . . .

RADIATOR SHROUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0503 - WATER MANIFOLD, HEADERS, THERMOSTATS, AND HOUSING GASKET . . . . . . .

ENGINE THERMOSTAT AND HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0504 - WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

0505 - FAN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENGINE FAN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

1-1
2-1
2-1
3-1
3-1
4-1

12-1
13-1
13-1
14-1
15-1
16-1
17-1
18-1
16-1
19-1
19-1
20-1
20-1

21-1
21-1
22-1

23-1
23-1
24-1
24-1
25-1
25-1
26-1

26-1
27-1
27-1

10
11

13
14
15
16
17

21
22

TM 9-2320-289-20P

TABLE OF CONTENTS (Con’t)

Illus

Piage

Fig

GROUP 06

ELECTRICAL SYSTEM

0601 - GENERATOR, ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26-1

ALTERNATOR AND MOUNTING HARDWARE, LEFT SIDE (ALL EXCEPT M1010) . .

28-1

ALTERNATOR AND MOUNTING HARDWARE, RIGHT SIDE (ALL EXCEPT M1010) . 29-1
ALTERNATOR AND MOUNTING HARDWARE (M1010) . . . . . . . . . . . . . . . . . . . . . . . 30-1
ALTERNATOR COMPONENT PARTS (M1010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-1

0603 - STARTING MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-1

STARTER MOTOR AND RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-1

0607 - INSTRUMENT OR ENGINE CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-1

INSTRUMENT PANEL WIRING HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-1
INSTRUMENT CLUSTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

34-1

DOOR AJAR AND GLOW PLUG INDICATOR, VOLTMETER,

GAS-PARTICULATE FILTER UNIT, AND FLOODLIGHT SWITCH . . . . . . . . . . . . . . 35-1

0608 - MISCELLANEOUS ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-1

ACCESSORY WIRING TERMINAL BOARD AND COMPONENTS . . . . . . . . . . . . . . . 36-1
POWER JUNCTION BOX AND CABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37-1

RADIO FEED HARNESS (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-1
BATTERY BOOSTER RESISTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-1
GLOW PLUG RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-1
HEADLAMP BLACKOUT LAMP AND TAlLLAMP SWITCHES AND FUSES. . . . . . . . .

41-1

0609 - LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42-1

BLACKOUT HEADLAMP AND HEADLAMP ILLUMINATING COMPONENTS . . . . . . . . . . . . . . . . .

42-1

REAR BLACKOUT LAMPS AND TAILLAMPS ILLUMINATING COMPONENTS

(ALL EXCEPT M1010 AND M1031) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

43-1

REAR FENDER SIDE MARKERS (M1028A2 AND M1082A3) . . . . . . . . . . . . . .

44-1

REAR BLACKOUT LAMPS AND TAlLLAMP ILLUMINATING COMPONENTS

(M1010 AND M1031) . . . . . . . .......... . . . . . . . . . . . . . . . . . . . . . . . . . . . 45-1

0610 - SENDING UNITS AND WARNING SWITCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-1

ENGINE OIL PRESSURE AND WATER TEMPERATURE SENDING UNITS . . . . . . . 46-1

0611 - HORN, SIREN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

47-1

TRUCK HORN AND RELATED PARTS... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

47-1

0612 - BATTERIES, STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-1

BATTERIES, BATTERYTRAYS, AND RELATED PARTS . . . . . . . . . . . . . . . . . . . . . . 48-1
CABLES AND SLAVE CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

49-1

0613 -HULL OR CHASSIS WIRING HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1

FRONT WIRING HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-1
BLACKOUT AND TAILLAMP WIRING HARNESS (ALL EXCEPT M1010

AND M1031) AND TRAILER WIRING HARNESS (ALL EXCEPT M1010) . .

. . . . . . .

. . . . . .

51-1

REAR FENDER WIRING HARNESS (M1028A2 AND M1028A3) . . . . . . . . . . . . . . . .

52-1

BLACKOUT AND TAlLLAMP WIRING HARNESSES (M1010 AND M1031) . . . . . . . . 53-1
ENGINE WIRING HARNESS (ALL EXCEPT M1010) . . . . . .

54-1

ENGINE WIRING HARNESS (M1010) . . . . . . . . . . . . . . ..

. . . . . . .

. . . ...... 55-1

HEATER CONTROL, DIAGNOSTIC, AND DOOR ALARM WIRING HARNESSES . . . 56-1

28
29
30
31

36
37
38
39
40
41

51
52
53
54
55
56

TRANSMISSION

0705 - TRANSMISSION SHIFTING COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . .

57-1

SHIFTING LINKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57-1
VACUUM MODULATOR VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 8-1

0710 - TRANSMISSION ASSEMBLY AND ASSOCIATED PARTS . . . . . . . . . . . . . . . . . 59-1

TRANSMISSION ASSEMBLY AND MOUNTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59-1
TORQUE CONVERTER, OIL PAN, AND FILLER TUBE . . . . . . . . . . . . . . . . . . . . . . 60-1

0721 - COOLERS, PUMPS, MOTORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61-1

OIL PUMP ASSEMBLY AND TRANSMISSION FILTER . . . . . . . . . . . . . . . . . . . . .

61-1

TRANSMISSION OIL COOLER LINES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

iii

TM 9-2320-289-20P

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IIlus

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Fig

GROUP 08

TRANSFER, FINAL DRIVE, PLANETARY AND DROP GEARBOX ASSEMBLIES

0601 - POWER TRANSFER, FINAL DRIVE, PLANETARY,OR DROP

GEARBOX ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-1

TRANSFER CASE ASSEMBLY AND ADAPTER (MODEL 208) . . . . . . . . . . . . . . . . . . 63-1
TRANSFER CASE ASSEMBLY AND ADAPTER (MODEL 205) . . . . . . . . . . . . . . . . . . 64-1
TRANSFER CASE COMPONENT PARTS (MODEL 206) . . . . . . . . . . . . . . . . . . . . . . . 65-1
TRANSFER CASE HOUSING (MODEL 205) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66-1

CASE VENT COMPONENT Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67-1

0603- GEARSHIFT VACUUM BOOSTER, AND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . 68-1

GEARSHIFT LEVER AND LINKAGE (MODEL 208) . . . . . . . . . . . . . . . . . . . . . . . . . . . 66-1
GEARSHIFT LEVER AND LINKAGE (MODEL 205) . . . . . . . . . . . . . . . . . . . . . . . . . . . 69-1

GROUP 09

PROPELLER, PROPELLER SHAFTS, UNIVERSAL JOINTS, COUPLER, AND CLAMP ASSEMBLY

0900 - PROPELLER SHAFTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FRONT PROPELLER SHAFT ASSEMBLY (ALL EXCEPT M1009, FIRST DESIGN) .
FRONT PROPELLER SHAFT ASSEMBLY (ALL EXCEPT M1009, SECOND DESIGN)
FRONT PROPELLER SHAFT ASSEMBLY (M1009, FIRST DESIGN) . . . . . . . . . . . . . .
FRONT PROPELLER SHAFT ASSEMBLY (M1009, SECOND DESIGN) . . . . . . . . . . .
REAR PROPELLER SHAFT ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GROUP 10

F R O N T A X L E

1000 - FRONT AXLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FRONT AXLE BREATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT AXLE COMPONENT PARTS AND SPINDLE ASSEMBLIES

(ALL EXCEPT M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FRONT AXLE COMPONENT PARTS AND SPINDLE ASSEMBLIES (M1009) . . . . .

1004 - STEERING AND LEANING WHEEL MECHANISM . . . . . . . . . . . . . . . . . . . . . . .

STEERING KNUCKLE ASSEMBLY (ALL EXCEPT M1009) . . . . . . . . . . . . . . . . . . . .
STEERING KNUCKLE ASSEMBLY (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GROUP 11

REAR AXLE

1100 -

1101 -

1102-

REAR AXLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR AXLE BREATHER (ALL EXCEPT M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR AXLE BREATHER (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AXLE SHAFTS (ALL EXCEPT M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOUSING, BEAM, HOUSING COVERS, PLUGS, SEALS, ETC. . . . . . . . . . . . . . . . . . .
REAR AXLE HOUSING (ALL EXCEPT M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR AXLE HOUSING (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIFFERENTIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIFFERENTIAL LOCK ASSEMBLY RING, PINION, AND RELATED

PARTS (M1028A2 AND M1028A3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GROUP 12

BRAKES

1201 - HANDBRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PARKING BRAKE PEDAL AND RELEASE MECHANISM . . . . . . . . . . . . . . . . . . . . .

1202 - SERVICE BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REAR BRAKESHOE ASSEMBLY COMPONENTS, FRONT BRAKE PADS,

AND RELATED PARTS (ALL EXCEPT M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REAR BRAKESHOE ASSEMBLY COMPONENTS, FRONT BRAKE

PADS, AND RELATED PARTS (M1009). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1204 -HYDRAULIC BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

POWER BOOSTER AND MASTER CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . .
FRONT BRAKE LINES AND RELATED PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR BRAKE LINES, WEIGHT PROPORTIONAL VALVE, AND RELATED PARTS
FRONT BRAKE CALlPER ASSEMBLIES (ALL EXCEPT M1009) . . . . . . . . . . . . . . . .
FRONT BRAKE CALIPER ASSEMBLIES (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR BRAKE WHEEL CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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1208 -MECHANICAL BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BRAKE PEDAL, MOUNTING BRACKETS, AND RELATED PARTS . . . . . . . . . .

GROUP 13

WHEELS AND TRACKS

1311 - WHEEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FRONT HUB, ROTOR, REAR HUB, BRAKEDRUM, AND

RELATED PARTS (ALL EXCEPT M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FRONT HUB, ROTOR, BRAKEDRUM, AND RELATED PARTS (M1009) . . .

1313 -TIRES, TUBES, TIRE CHAINS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GROUP 14

STEERING

1401 - MECHANICAL STEERING GEAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . .

STEERING WHEEL AND COLUMN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PITMAN ARM, ABSORBER, AND RELATED PARTS . . . . . . . . . . . . . . . . . . . . .

TIE-ROD ASSEMBLY (ALL EXCEPT M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIE-ROD ASSEMBLY (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1407 - POWER STEERING GEAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

POWER STEERING GEAR AND COMPONENT PARTS . . . . . . . . . . . . . . . . . . . . . . . .

1410 - HYDRAULIC PUMP OR FLUID MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC PUMP COMPONENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1411 - HOSES, LINES, FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC STEERING LINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GROUP 15

FRAME, TOWING ATTACHMENTS, DRAWBARS, AND ARTICULATION SYSTEMS

1501 - FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FRONT BUMPER AND RELATED PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR BUMPER AND MOUNTING PARTS (ALL EXCEPT M1009 AND M1010) .,
REAR BUMPER AND MOUNTING PARTS (M1009) . . . . . . . . . . . . . . . . . . . .
REAR TIE-DOWNS (M1031) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRAME ASSEMBLY RELATED PARTS (ALL EXCEPT M1009) . . . . . . . . .
FRAME ASSEMBLY RELATED PARTS (M1009) . . . . . . . . . . . . . . . . . . . . .

1503 - PINTLES AND TOWING ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEVISES AND SUPPORTS, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PINTLE ASSEMBLY AND CLEVIS (M1008, M1028, AND M1028A1) . . . . . .
PINTLE ASSEMBLY AND CLEVIS (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . .

1504 -SPARE WHEEL CARRIER AND TIRE LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPARE WHEEL CARRIER (ALL EXCEPT M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPARE WHEEL CARRIER (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GROUP 16

SPRINGS AND SHOCK ABSORBERS

1801 - SPRINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FRONT SPRINGS AND RELATED PARTS (ALL EXCEPT M1009) . . . . . .
FRONT SPRINGS AND RELATED PARTS (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . .

1604 -SHOCK ABSORBER EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . .

FRONT SHOCK ABSORBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR SHOCK ABSORBERS (ALL EXCEPT M1009) . . . . . . . . . . . . . . . . . . . . . . .
REAR SHOCK ABSORBERS (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1605 -TORQUE, RADIUS, AND STABILIZER RODS . . . . . . . . . . . . . . . . . . . . . . . . . .

FRONT STABILIZER BAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR STABILIZER BAR (M1028A2 AND M1028A3) . . . . . . . . . . . . .

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GROUP 18

BODY, CAB, HOOD, AND HULL

1601 - BODY, CAB, HOOD, AND HULL ASSEMBLIES (Con’t)

BRUSH GUARD AND GRILLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT MOLDINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT SUPPORT PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COWL TOP VENTILATOR PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT HOOD LATCH RELEASE CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT HOOD, LATCH, AND HINGES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT PANEL TRIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT PANEL COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SIDE DOORS AND COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSIDE DOOR TRIM PANEL AND RELATED PARTS . . . . . . . . . . . . . . . . . . . . . . . . . .
SIDE DOOR WINDOW REGULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SIDE DOOR COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SIDE DOOR LOCK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SIDE DOOR WEATHERSTRIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CARGO BOX AND COMPONENTS (M1008, M1008A1, M1028, M1028A1,

M1028A2, AND M1028A3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CARGO BOX MOUNTING (M1008, M1008A1 , M1028, M1028A1 , M1028A2,

AND M1028A3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BODY CARGO AND COMPONENTS (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CARGO ENDGATE AND COMPONENTS (M1008, M1008A1, M1028, M1028A1,

M1028A2, AND M1028A3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ENDGATE AND COMPONENTS (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENDGATE WINDOW HANDLE ASSEMBLY (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . .
ENDGATE HINGES AND RELATED PARTS (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . .
ENDGATE LATCHES AND RELATED PARTS (M1009) . . . . . . . . . . . . . . . . . . . . . . . .

ENDGATE TORQUE RODS (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENDGATE LATCH HANDLE (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENDGATE WEATHERSTRIPS (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TOP ASSEMBLY AND COMPONENTS (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FRONT TIE-DOWN BRACKETS (M1028, M1028A1 , M1028A2, AND M1028A3) . . . . .
REAR TIE-DOWN BRACKETS (M1028, M1028A1 , M1028A2, AND M1028A3) . . . . . .
CARGO TIE-DOWNS (M1008 AND M1008A1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

JACK STOWAGE COMPONENTS (ALL EXCEPT M1009) . . . . . . . . . . . . . . . . . . . . . .
JACK STOWAGE COMPONENTS (M1OO9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1602 - FENDERS, RUNNING BOARDS WITH MOUNTING AND ATTACHING

PARTS, OUTRIGGERS, WINDSHIELD, GLASS, ETC. . . . . . . . . . . . . . . . . . . . . . . .

WINDSHIELD AND WINDOW GLASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REAR FENDER AND RELATED PARTS (M1028A2 AND M1028A3) . . . . . . . . . . . . . .

1805 - FLOORS, SUBFLOORS, AND RELATED COMPONENTS . . . . . . . . . . . . . . . . . . . .

FLOORMATS, INSULATORS, AND RELATED PARTS . . . . . . . . . . . . . . . . . . . . . . . . .

1806 - UPHOLSTERY, SEATS, AND CARPETS (con’t) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SUNVISOR AND INSTRUMENT PANEL PAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEATBELTS AND MOUNTING PARTS (ALL EXCEPT M1009 AND M1010) . . . . . .

BENCH SEAT AND COMPONENTS (ALL EXCEPT M1009 AND M1010) . . . . . . . . . .
DRIVER’S SEATBELT AND MOUNTING PARTS (M1009) . . . . . . . . . . . . . . . . . . . .
PASSENGER’S SEATBELT AND MOUNTING PARTS (M1009) . . . . . . . . . . . . . . . . . .

DRIVER’S SEAT ADJUSTER ASSEMBLY (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PASSENGER’S SEAT ADJUSTER ASSEMBLY (M1009) . . . . . . . . . . . . . . . . . . . . . . . .
DRIVER’S SEAT ASSEMBLY AND COMPONENTS (M1009) . . . . . . . . . . . . . . . .
PASSENGER’S SEAT ASSEMBLY AND COMPONENTS (M1009) . . . . . . . . . . . . . . .

REAR BENCH SEAT ASSEMBLY AND COMPONENTS (M1009) . . . . . . . . . . . . . . . .

SEATBELTS AND MOUNTING PARTS (M1010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAT ASSEMBLY DRIVER’ S SEAT, ADJUSTER ASSEMBLY AND RELATED

PARTS (M1010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SEAT MOUNTING PARTS (M1010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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1606 - STOWAGE RACKS, BOXES, STRAPS, CARRYING CASES, CABLE REELS,

HOSE REELS, ETC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

COMMUNICATIONS RACK ASSEMBLY AND RELATED PARTS (M1028A1) . . . .

WEAPONS MOUNT (ALL EXCEPT M1010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BRACKETS AND MOUNTING PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BODY ASSEMBLY (M1010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LEFT SIDE OUTER PANEL COMPONENT PARTS (M1010) . . . . . . . . . . . . . . . . .
RIGHT SIDE OUTER PANEL COMPONENT PARTS (M1010) . . . . . . . . . . . . . . . . . . .
ROOF PANEL COMPONENT PARTS (M1010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR FRAME COMPONENT PARTS (M1010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LEFT REAR DOOR ASSEMBLY (M1010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RIGHT REAR DOOR ASSEMBLY (M1010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR BUMPER AND STEP ASSEMBLY (M1010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LEFT SIDE INNER PANEL RELATED PARTS (M1010) . . . . . . . . . . . . . . . . . . . . . . . . .
RIGHT SIDE INNER PANEL RELATED PARTS (M1010) . . . . . . . . . . . . . . . . . . . . . .
LEFT SIDE STOWAGE BOX ASSEMBLY AND COMPONENT PARTS (M1010) . . . . .
RIGHT SIDE STOWAGE BOX ASSEMBLY AND COMPONENT PARTS (M1010) . . . .
RELAY PANEL ASSEMBLY COMPONENTS AND RELATED PARTS (M1010) . . . .

ATTENDANT’S SEAT ASSEMBLY AND COMPONENT PARTS (M1010) . . . . . . . . . . .
UPPER LlTTER ASSEMBLY AND COMPONENT PARTS (M1010) . . . . . . . . . . . . . . .

FRONT HALF-PARTITION ASSEMBLY (M1010) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR FOCUS LIGHT (M1010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT FRAME ASSEMBLY COMPONENTS (M1010) . . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR SLIDING DOOR ASSEMBLY AND COMPONENT PARTS (M1010) . . . . . .
PULLMAN COLLAR AND RELATED PARTS (M1010) . . . . . . . . . . . . . . . . . . . . . . . . .

GROUP 22

BODY, CHASSIS, AND HULL ACCESSORY ITEMS

2201 - CANVAS, RUBBER, ORGIASTIC ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CARGO COVER ASSEMBLY (M1008 AND M1008A1) . . . . . . . . . . . . . . . . . . . . . . . . .
COVER FRAME COMPONENTS (M1008 AND M1008A1) . . . . . . . . . . . . . . . . . . . . .
CARGO COVER MOUNTING PARTS (M1006 AND M1008A1) . . . . . . . . . . . . . . . . . .

2202 - ACCESSORY ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WINDSHIELD WIPER MOTOR AND PUMP ASSEMBLY WIPER ARM

LINK ASSEMBLY WIPER BLADE ASSEMBLY AND RELATED PARTS . . . . . . . . . .

WIPER MOTOR COMPONENT PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REARVIEW MIRRORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ANTENNA MOUNTING (ALL EXCEPT M1009 AND M1010) . . . . . . . . . . . . . . . . . . . .

RADIO AND ANTENNA BRACKETS (M1009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIO, FIRE EXTINGUISHER, AND ANTENNA BRACKETS (M1010) . . . . . . . . . . .

2207 - WINTERIZATION EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HEATER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEATER ASSEMBLY COMPONENTS.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEATER BLOWER MOTOR ASSEMBLY AND COMPONENT PARTS . . . . . . . . . . . .
HEATER ASSEMBLY AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEATER CABLE AND CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEATER HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PERSONNEL HEATER ASSEMBLY (M1010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PERSONNEL HEATER FUEL PUMP, LINES, AND RELATED PARTS (M1010) . . . . . .
PERSONNEL HEATER FUEL LINES AND RELATED PARTS (M1010) . . . . . . . . . . .

GROUP 33

SPECIAL PURPOSE KITS

3303 - WINTERIZATION KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TRANSMISSION AND OIL CAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AUXILIARY HEATER FUEL PUMP, LINES, AND RELATED PARTS (M1006) . . . . . . . .
WARM AIR HEATER EXHAUST (ALL EXCEPT M1010) . . . . . . . . . . . . . . . . . . . . . . . .
WARM AIR HEATER EXHAUST (M1010). . . . . . . . . . . .
COOLANT HEATER EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COOLANT HEATER REAR EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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