FOREWORD
This manual contains service and repair information for Harley-Davidson
sidecars and instructions for attaching and removing sidecars.
HOW TO USE YOUR SERVICE MANUAL
Your Service Manual is arranged for quick, easy reference. This manual
is divided into numbered sections. Sections are then divided into
subjects. Use this manual as follows:
1. Check the TABLE OF CONTENTS located in the front of each section to
find subject desired.
2. Page number is listed across from subject. Page number consists of
section number and page number.
3. Information is presented in a definite order as follows:
Adjustments
Removal
Disassembly
Cleaning, Inspection and Repair
Assembly
Installation
In figure legends, the number following a name of a part indicates the
quantity necessary for one complete assembly.
Procedures that only apply to one model are identified with that
models’s designation.
SERVICE BULLETINS
In addition to the information given in this Service Manual, Service
Bulletins are issued to Harley-Davidson Dealers from time to time, which
cover interim engineering changes and supplementary information. Service
Bulletins should be consulted for complete information on the models
covered by this manual.
USE GENUINE REPLACEMENT PARTS
WARNING
When replacment parts are required, use only genuine Harley-Davidson
parts or parts with equivalent characteristics including type, strength
and material. Failure to do so may result in product malfunction and
possible injury to the operator and/or passenger.
To ensure a satisfactory and lasting repair job, follow the manual
instructions carefully and use only genuine Harley-Davidson replacement
parts. Behind the emblem bearing the words GENUINE HARLEY-DAVIDSON is
more than three-quarters of a century of designing, research,
manufacturing, testing, and inspecting experience.
This is your insurance that the parts you are using will fit right,
operate properly and last longer. When you use genuine Harley-Davidson
parts, you use the best.
PRODUCT REFERENCES
When reference is made in this manual to a specific brand name product,
tool or instrument, an equivalent product, tool or instrument may be
used in place of the one mentioned.
All tools mentioned in this SERVICE MANUAL with HD or J preceding the
part number must be ordered through:
Kent-Moore Tool Division 29874 Little Mack Roseville, Michigan 48066
CONTENTS
All photographs and illustrations may not necessarily depict the most
current model or component, but are based on the latest production
information available at the time of publication.
Harley-Davidson Motor Co., Inc., reserves the right to change
specifications, equipment, or designs at any time without notice and
without incurring obligation.
WARNINGS AND CAUTIONS
Statements in this manual preceded by the words WARNING or CAUTION and
printed in bold face are very important.
WARNING
Means there is the possibility of personal injury to yourself or others.
CAUTION
Means there is the possibility of damage to the vehicle.
We recommend you take special notice of these items.