LENZE Embedded Line (EL), Command Station (CS), Cabinet PC (CPC), L-force Controller 3241 C. System structure and configuration (2013)

Contents

About this documentation

1.1

Document history

1.2

Conventions used

1.3

Terminology used

1.4

Notes used

Safety instructions

2.1

General safety information

Product description

3.1

Application as directed

3.2

"Industrial PC" system

3.3

Overview of designs

3.3.1

Embedded Line

3.3.2

Command Station

3.3.3

Cabinet PC

3.4

Embedded Line (EL, MP) design

3.5

Command Station (CS) design

3.6

Cabinet PC (CPC) design

3.6.1

3241 C

3.6.2

CPC 2800

3.6.3

CPC 5100

3.6.4

CPC 9100

3.7

Options

3.7.1

Overview

3.7.2

ACU UPS control unit

3.8

Accessories

3.8.1

Overview

3.9

Software

3.9.1

Operating system (accessories)

3.9.2

Other software types

3.9.3

Fan monitoring with "Smart Cool" and "FAN Service" (option)

Index

About this documentation

Document history

About this documentation

Contents

This documentation provides you with information about the intended use of the

Industrial PC.

The present manual is part of the "PC−based automation" manual collection which you can

find on the DVDs of the same name.

Target group

This documentation is directed at qualified skilled personnel according to IEC 60364.

Qualified skilled personnel are persons who have the required qualifications to carry out

all activities involved in installing, mounting, commissioning, and operating the product.

Validity

These instructions are valid for

ƒ Embedded Line EL 1800 − EL 9800 (TC)

ƒ Monitor Panel MP 800 − 9000 DVI

ƒ Command Station CS 5800 − 9800 (TC)

ƒ Command Station CS 5000 − 9000 DVI

ƒ Cabinet PC CPC 2800, CPC 5100, CPC 9100

ƒ Cabinet PC 3241 C

1.1

Document history

Material number

Version

Description

.N+_

4.1

11/2013

TD29

Description of MC cards moved in separate

operating instruction

13433000

4.0

03/2013

TD29

General revision

13370131

3.0

02/2011

TD29

Amended by description of MC−ISI communication

card

13348653

2.0

10/2010

TD31

Change of generation from x700 series to x800

series

13300002

1.0

06/2009

TD14

First edition

I Tip!

Information and auxiliary devices related to the Lenze products can be found

in the download area at

http://www.Lenze.com

EDSIPCx7 EN 4.1

About this documentation

Conventions used

1.2

Conventions used

This documentation uses the following conventions to distinguish between different

types of information:

Spelling of numbers

Decimal separator

Point

In general, the decimal point is used.

For instance: 1234.56

Text

Program name

» «

PC software

For example: »Engineer«, »Global Drive

Control« (GDC)

Icons

Page reference

Reference to another page with additional

information

For instance: ^ 16 = see page 16

Documentation reference

Reference to another documentation with

additional information

For example: , EDKxxx = see

documentation EDKxxx

1.3

Terminology used

Term

Meaning

IPC

Industrial PC

CPC

Cabinet PC; control cabinet PC with decentralised

display/operating unit (MP, Thin Client)

Command Station; stand−alone operator station

Embedded Line PC; for installation in control cabinets, machine

panelling, or other mounting cutouts

Monitor panel; external display

Thin Client

Device for representing and operating applications which are

located on a remote host computer (e.g. CPC).

PLC

Programmable Logic Controller

About this documentation

Notes used

1.4

Notes used

The following pictographs and signal words are used in this documentation to indicate

dangers and important information:

Safety instructions

Structure of safety instructions:

} Danger!

(characterises the type and severity of danger)

Note

(describes the danger and gives information about how to prevent dangerous

situations)

Pictograph and signal word

Meaning

Danger of personal injury through dangerous electrical voltage.

Reference to an imminent danger that may result in death or

{ Danger!

serious personal injury if the corresponding measures are not

taken.

Danger of personal injury through a general source of danger.

Reference to an imminent danger that may result in death or

} Danger!

serious personal injury if the corresponding measures are not

taken.

Danger of property damage.

Reference to a possible danger that may result in property

( Stop!

damage if the corresponding measures are not taken.

Application notes

Pictograph and signal word

Meaning

Important note to ensure troublefree operation

) Note!

Useful tip for simple handling

I Tip!

Reference to another documentation

EDSIPCx7 EN 4.1

Safety instructions

General safety information

Safety instructions

2.1

General safety information

Scope

The following general safety instructions apply to all Lenze drive and automation

components.

The product−specific safety and application notes given in this documentation must be

observed!

For your own safety

} Danger!

Disregarding the following basic safety measures may lead to severe personal

injury and damage to material assets!

ƒ Lenze drive and automation components

... must only be used for the intended purpose.

... must never be operated if damaged.

... must never be subjected to technical modifications.

... must never be operated unless completely assembled.

... must never be operated without the covers/guards.

... can − depending on their degree of protection − have live, movable or rotating parts

during or after operation. Surfaces can be hot.

ƒ All specifications of the corresponding enclosed documentation must be observed.

This is vital for a safe and trouble−free operation and for achieving the specified product

features.

The procedural notes and circuit details provided in this document are proposals which

the user must check for suitability for his application. The manufacturer does not

accept any liability for the suitability of the specified procedures and circuit proposals.

ƒ Only qualified skilled personnel are permitted to work with or on Lenze drive and

automation components.

According to IEC 60364 or CENELEC HD 384, these are persons

... who are familiar with the installation, assembly, commissioning and operation of

the product,

... possess the appropriate qualifications for their work,

... and are acquainted with and can apply all the accident prevent regulations, directives

and laws applicable at the place of use.

Transport, storage

ƒ Transport and storage in a dry, low−vibration environment without aggressive

atmosphere; preferably in the packaging provided by the manufacturer.

- Protect against dust and shocks.

- Comply with climatic conditions according to the technical data.

Safety instructions

General safety information

Mechanical installation

ƒ Install the product according to the regulations of the corresponding

documentation. In particular observe the section "Operating conditions" in the

chapter "Technical data".

ƒ Provide for a careful handling and avoid mechanical overload. During handling

neither bend components, nor change the insulation distances.

ƒ The product contains electrostatic sensitive devices which can easily be damaged by

short circuit or static discharge (ESD). Thus, electronic components and contacts

must not be touched unless ESD measures are taken beforehand.

Electrical installation

ƒ Carry out the electrical installation according to the relevant regulations (e. g. cable

cross−sections, fusing, connection to the PE conductor). Additional notes are

included in the documentation.

ƒ When working on live products, observe the applicable national regulations for the

prevention of accidents (e.g. BGV 3).

ƒ The documentation contains notes for the EMC−compliant installation (shielding,

earthing, arrangement of filters and installation of the cables). The manufacturer of

the system or machine is responsible for the compliance with the limit values

required in connection with EMC legislation.

ƒ For compliance with the limit values for radio interference emission at the site of

installation, the components − if specified in the technical data − have to be mounted

in housings (e. g. control cabinets). The housings have to enable an EMC−compliant

installation. In particular observe that for example control cabinet doors preferably

have a circumferential metallic connection to the housing. Reduce openings or

cutouts through the housing to a minimum.

ƒ Only plug in or remove pluggable terminals in the deenergised state!

Commissioning

ƒ If required, you have to equip the system with additional monitoring and protective

devices in accordance with the respective valid safety regulations (e. g. law on

technical equipment, regulations for the prevention of accidents).

Maintenance and servicing

ƒ The components are maintenance−free if the required operating conditions are

observed.

ƒ If the cooling air is polluted, the cooling surfaces may be contaminated or the air

vents may be blocked. Under these operating conditions, the cooling surfaces and air

vents must be cleaned at regular intervals. Never use sharp objects for this purpose!

ƒ After the system has been disconnected from the supply voltage, live components

and power connections must not be touched immediately because capacitors may

be charged. Please observe the corresponding notes on the device.

EDSIPCx7 EN 4.1

Product description

Application as directed

Product description

3.1

Application as directed

Lenze Industrial PCs (IPCs) are used as directed if they are exclusively used for the

implementation of operator concepts or the presentation of information in common

industrial and commercial areas. A different use, or one beyond these purposes, is not

permissible.

A use that is not intended also includes a use harbouring fatal risks or dangers which,

without the provision of exceptionally high safety measures, may result in death, injury or

damage to material assets.

Lenze Industrial PCs must not be used ...

ƒ in private areas.

ƒ in potentially explosive atmospheres.

ƒ in areas with harmful gases, oils, acids, radiation, etc.

ƒ in applications where vibration and impact loads occur, exceeding the requirements

of EN 50178.

ƒ for performing safety functions, for instance

- in air traffic control / in flight−control systems

- for the monitoring/control of nuclear reactions

- for the monitoring/control of means of mass transport

- for the monitoring/control of medical systems

- for the monitoring/control of weapon systems

Higher−level safety systems must be used to guarantee the protection of persons and

material assets!

EDSIPCx7 EN 4.1

Product description

"Industrial PC" system

3.2

"Industrial PC" system

The "Industrial PC" system by Lenze offers a broad platform for the creation of devices

configured in a customised manner providing corresponding hardware components for

the respective application case. For the corresponding hardware components like CPU,

ROM, RAM, etc. please refer to the current IPC catalogue.

According to the requirements of the customer application, the operator devices can be

selected from a variety of possibilities (screen size/operator panels). The consistently

implemented platform strategy with defined interfaces with regard to electronics and

mechanics allows for various combinations of the modules. Like this, the suitable system

can be implemented for virtually every application.

Apart from the standard devices there is a number of accessory components which provide

for the integration of the individually adapted Industrial PC into a variety of different

system environments.

For the Industrial PCs as component also the following complete automation systems are

offered:

ƒ Control technology

Logic & Motion with CANopen and EtherCAT (^ "Control technology" system manual)

ƒ Visualisation technology

Scalable visualisation system with CANopen, PROFIBUS, PROFINET, and Ethernet (^

"Visualisation technology" system manual)

The IPC platform is complemented by cost−optimised HMIs which are offered in fixed

configurations and which, to a limited extent, also perform automation functions. This

EL100 series is designed for the installation in control cabinet doors and is solely different

with regard to the design of the touch−sensitive touchscreen (see operating instructions

for the HMI EL100/EL100−ECO).

Product description

"Industrial PC" system

Centralised and decentralised solutions

Depending on the requirements with regard to the installation of the Industrial PC, both

centralised Panel PC solutions and decentralised (separate) solutions can be selected.

Centralised solutions:The Panel PCs of the "Embedded Line (EL)" and "Command Station

(CS)" series are compact devices and combine display, operation, and electronics in a

common housing.

Fig. 3−1

Centralised Panel PC solution

Decentralised solutions:The decentralised solutions comprise separate units: the

Industrial PC of the "Cabinet PC (CPC)" series, which is preferably placed in a protected

manner in the control cabinet, and the operating unit on site (monitor panel MP or CS−DVI).

This solution has advantages with regard to cabling, operating conditions, and

accessibility.

Fig. 3−2

Decentralised Panel PC solution

EDSIPCx7 EN 4.1

Product description

"Industrial PC" system

Customised solutions

Different industry sectors and ambient conditions bring about extremely differing

requirements with regard to the design of IPCs and operator panels, which due to their

complexity cannot always be implemented by means of standard components. In these

cases Lenze is the solution partner for customised developments.

Typical developments are:

ƒ Customised decoration foil for a consistent Corporate Design

ƒ Extension with components (mouse−pad, RFID, speakers, scanner,)

ƒ Individual software adaptations

ƒ Stainless steel operator devices with minimised clearances in IP65, IP66 or IP69K.

Product description

Overview of designs

3.3

Overview of designs

By a consequently implemented platform strategy Industrial PCs can be individually

assembled and nearly optionally scaled with regard to power, display size, and function. By

this, three different designs are provided from which the customised platform for the

automation solution can be selected in each case.

In the Embedded Line and Command Station types apart from the Industrial PCs also Thin

Clients (EL 1800 − 9800 TC, CS 5800 − 9800 TC) and monitor panels (MP 800 − 9000 DVI,

CS 5000 − 9000 DVI) are available.

Design

Embedded Line

Command Station

Cabinet PC

Type

EL 1800 − 9800

CS 5800 − 9800

CPC 2800

3241 C

EL 1800 − 9800 TC

CS 5800 − 9800 TC

CPC 5100

MP 800 − 9000 DVI

CS 5000 − 9000 DVI

CPC 9100

Mounting /

In mounting cutout

Stand−alone on a support

In the control

installation

of machine

arm or wall

cabinet on a wall

cabinet on DIN rail

panelling / control

cabinets

Enclosure

Front: IP65, rear

IP65

IP20

side: IP20

Screen

TFT display with touch sensors

Externally

26.4 cm ... 48.3 cm

38.1 cm ... 48.3 cm

(10.4" ... 19")

(15" ... 19")

Product benefits

l Compact,

l Stand−alone, robust,

l Compact,

mechanically

command station

mechanically

robust panel PC

protected against dust

robust control

l Fanless

and splash water to all

cabinet PC

operation is

sides

l Decentralised

possible as an

l Flat design housing

design

option

with rear mounting

l Expansible via

l Decentralised

frame

MC card

design possible

l Support arm mounting

l Expansible via

or wall mounting

I/O compound

MC card

l Decentralised design

modules

possible

l Expansible via MC card

EDSIPCx7 EN 4.1

Product description

Overview of designs

Embedded Line

3.3.1

Embedded Line

Industrial PCs of the "Embedded Line (EL)" type are panel PCs for the installation in control

cabinets, machine panelling, or other mounting cutouts. They are provided with bolts and

clamping screws on the rear side for easy mounting and a safe sealing also in rough

industrial environments.

Apart from the Industrial PCs 1800 − EL 9800, also mere displays (monitor panels and Thin

Clients) are available in this design, which can be connected as a monitor to a Cabinet PC.

Thin Clients (TC): A Thin Client terminal serves to represent and operate applications on a

remotely installed host computer via a network connection. For data transmission the

Microsoft® RDP (Remote Desktop Protocol) is used. As host computer a Windows® XP

system for an operating section or a Windows® server operating system for several

operating sections is used. All processes are carried out on the connected server, the Thin

Client only providing for the display of the graphics or of the input systems for operating

the application. The computing power of the client can therefore be kept accordingly low.

Monitor panel (MP): A monitor panel is an operator terminal to use remote Industrial PCs

as a built−in variant or stand−alone terminal. Like the Embedded Line devices, they feature

corresponding front modules.

Type

EL 1800 − 9800

EL 1800 − 9800 TC

MP 800 − 9000 DVI

Function

IPC

Thin Client

Monitor panel

20.3 cm (8"), 26.4 cm

26.4 cm (10.4"), 30.5 cm (12.1"), 38.1 cm (15") or

(10.4"), 30.5 cm (12.1"),

Screen diagonal

48.3 cm (19" inches)

38.1 cm (15") or 48.3 cm

(19" inches)

Current supply

DC24 V ±25%

Uninterruptible power

Optionally via ACU UPS control unit

−

system (UPS)

Cooling

With or without fan

Without fan

MC card slots

−

MC card

^ 29

−

Configurable

Yes

3 x USB type A

2 x USB type A

1 x USB type A front panel (opt.)

1 x USB type A front panel

Interfaces

1 x PS/2

(opt.)

1 x RS232

1 x USB type B

1 x LAN (10/100 Mbps)

1 x DVI

Enclosure

Front

IP65

Rear side

IP20

If Windows® CE 6.0 is

Backup

used: backup and restore

−

tool V2

Product description

Overview of designs

Command Station

3.3.2

Command Station

A Command Station (CS) is a stand−alone operator station which is protected against dust

and splash water at each side. The flat housing features a mounting frame on the rear side,

which can be mounted on a support arm or a wall. For the flexible implementation of

individual operating concepts the system offers numerous options and extension

consoles.

Apart from the Industrial PCs CS 5800 − 9800, also mere monitor panels and Thin Clients

are available in this design, which can be connected as a monitor to a Cabinet PC.

Thin Clients (TC): A Thin Client terminal serves to represent and operate applications on a

remotely installed host computer via a network connection. For data transmission the

Microsoft® RDP (Remote Desktop Protocol) is used. As host computer a Windows® XP

system for an operating section or a Windows® server operating system for several

operating sections is used. All processes are carried out on the connected server, the Thin

Client only providing for the display of the graphics or of the input systems for operating

the application. The computing power of the client can therefore be kept accordingly low.

Monitor panel (DVI): A monitor panel is an operator terminal to use remote Industrial PCs

as a built−in variant or stand−alone terminal. Like the command station devices, they

feature corresponding front modules and add−on components.

Type

CS 5800 − 9800

CS 5800 − 9800 TC

CS 5000 − 9000 DVI

Function

IPC

Thin Client

Monitor panel

Screen diagonal

38.1 cm (15") or 48.3 cm (19")

Current supply

DC 24 V ±25%

Uninterruptible power

Optionally via ACU UPS control unit

−

system (UPS)

Cooling

With fan

MC card slots

−

MC card

^ 29

−

Configurable

Yes

3 x USB type A

2 x USB type A

1 x USB type A front panel (opt.)

1 x USB type A front panel

1 x/2 x USB type A in mounting frame (opt.)

(opt.)

Interfaces

1 x PS/2

1 x USB type B

1 x RS232

1 x DVI

1 x LAN (10/100 Mbps)

Enclosure

IP65

If Windows® CE 6.0 is

Backup

used: backup and restore

−

tool V2

EDSIPCx7 EN 4.1

Product description

Overview of designs

Cabinet PC

3.3.3

Cabinet PC

The decentralised solutions comprise separate units, the Industrial PC which is preferably

placed in a protected manner in the control cabinet, and the operating unit on site. This

solution has advantages with regard to cabling, operating conditions, and accessibility.

The following can be used as a screen:

ƒ A standard monitor.

ƒ A Monitor panel of the "Command Station" or "Embedded Line" type.

With the DVI/USB extender accessories the distance between the IPC and the monitor

panel can be up to 35 m.

ƒ A Thin Client Panel of the "Command Station" or "Embedded Line" type for

representing and operating applications which are located on a remotely installed

host computer (IPC).

The Thin Client and host computer communicate via an Ethernet connection. Like this

greater distances can be covered than with an external monitor panel. Since all

processes run on the host computer and the Thin Client solely serves to display

information and to transfer entries, the CPU performance can be selected accordingly

low.

Type

3241 C

CPC 2800

CPC 5100

CPC 9100

Function

IPC

Current supply

DC 24 V ±25%

AC 115 V ... 230 V

Uninterruptible

Optionally via ACU UPS control unit

Optionally via UPS−331

power system (UPS)

Within control

Within 19"

Mounting

Within control cabinet on a wall

cabinet on DIN rail

mounting rack

Cooling

Without fan

With or without fan

With fan

MC card slots

−

MC card

^ 29

−

Configurable

Yes

3 x USB type A

8 x USB type A

10 x USB type A

3 x USB type A

1 x PS/2

2 x PS/2

1 x DVI (no VGA)

1 x RS232

Interfaces

2 x LAN

1 x DVI

(10/100 Mbps)

1 x LAN

2 x LAN

1 x LAN (1 Gbps)

(10/100 Mbps)

Enclosure

IP20

IP20 (front IP54)

If Windows® CE is

Backup

used: backup and

RAID 0, 1, 5, 10

restore tool V3

restore tool V2

Product description

Embedded Line (EL, MP) design

3.4

Embedded Line (EL, MP) design

Elements

PS/2

LAN

USB

RS232

CF Card

MC Card

Reset

ACU UPS

24 V DC

Power

Fail

Status

ELx7xx−001

Pos.

Description

Panel PC / Thin Client / monitor panel (here EL 5800 Panel PC)

Front face USB port (option)

Screw clamp fixings

DVD drive (option); not for monitor panel (MP 800− 9000 DVI)

PC or monitor control for the monitor panel (MP 800− 9000 DVI)

Front face control and display elements

Overview

Panel PC EL EL 1800 / EL 1800s / EL 2800 / EL 5800 / EL 9800

Thin Client EL EL 1800 TC / EL 1800s TC / EL 2800 TC / EL 5800 TC / EL 9800 TC

Monitor Panel MP 800 DVI / MP 1000 DVI / MP 1000s DVI / MP 2000 DVI / MP 5000 DVI / MP 9000 DVI

l EL 1800 (TC): VGA touchscreen 26.4 cm (10,4")

EL 1800s (TC): SVGA touchscreen 26.4 cm (10,4")

EL 2800 (TC): SVGA touchscreen 30.5 cm (12,1")

EL 5800 (TC): XGA touchscreen 38.1 cm (15")

EL 9800 (TC): SXGA touchscreen 48.3 cm (19")

l MP 800 DVI: VGA touchscreen 20.3 cm (8")

Fail

Power

Status

MP 10000 DVI: VGA touchscreen 26.4 cm (10,4")

F2+

MP 1000s0 DVI: SVGA touchscreen 26.4 cm (10,4")

F3-

MP 20000 DVI: SVGA touchscreen 30.5 cm (12,1")

MP 50000 DVI: XGA touchscreen 38.1 cm (15")

MP 90000 DVI: SXGA touchscreen 48.3 cm (19")

l 3 freely assignable function keys

CS57x0−026

EDSIPCx7 EN 4.1

Product description

Embedded Line (EL, MP) design

Panel PC EL 5820

Thin Client EL 5820 TC

Monitor Panel MP 5020 DVI

l XGA touchscreen 38.1 cm (15")

l 12 freely assignable function keys

l 14 freely assignable special keys

S10

S11

S12

S13

S14

Power

Status

Fail

Esc

F10

F11

F12

Enter

ELx7xx−002

Panel PC EL 1850 / EL 1850s / EL 2850 / EL 5850

Thin Client EL 1850 TC / EL 1850s TC / EL 2850 TC / EL 5850 TC

Monitor Panel MP 1050 DVI / MP 1050s DVI / MP 2050 DVI / MP 5050 DVI

EL 1850 (TC): VGA touchscreen 26.4 cm (10.4")

EL 1750s (TC): SVGA touchscreen 26.4 cm (10.4")

EL 2850 (TC): SVGA touchscreen 30.5 cm (12.1")

EL 5850 (TC): XGA touchscreen 38.1 cm (15")

MP 1050 DVI: VGA touchscreen 26.4 cm (10.4")

Pg Up

MP 1050s DVI: SVGA touchscreen 26.4 cm (10.4")

Home

End

Pg Dn

MP 2050 DVI: SVGA touchscreen 30.5 cm (12.1")

MP 5050 DVI: XGA touchscreen 38.1 cm (15")

Del

Esc

12 freely assignable function keys

Ctrl

Alt

Shift

Space

Keypad, control keys, Alpha level switch−over

Alpha

Enter

+ R

- S

F10

F11

F12

CS57x0−028

Panel PC EL 5870

Thin Client EL 5870 TC

Monitor Panel MP 5070 DVI

XGA touchscreen 38.1 cm (15")

12 freely assignable function keys

MF2 keyboard

Einfg

Entf

Bild

Alt Gr

Pos 1

Ende

Bild

Alt

Strg

F10

F11

F12

Esc

€

Enter

;

Space

CS57x0−029

Product description

Command Station (CS) design

3.5

Command Station (CS) design

Elements

PS/2

LAN

USB

RS232

CF Card

MC Card

Reset

ACU UPS

24 V DC

CS57x0−001

Pos.

Description

Command Station (IPC, here CS 5800)

Command Station TC (Thin Client)

Command Station DVI (monitor panel)

Mounting frame with VESA−100 adapter surface

PC or monitor control for the monitor panel

Screen

Front face control and display elements

Front face USB port (option)

Mounting frame connecting plate (option)

Overview

Command Station CS 5800 / CS 9800

Command Station CS 5800 TC / CS 9800 TC

Command Station CS 5000 DVI / CS 9000 DVI

l CS 5800 (TC): XGA touchscreen 38.1 cm (15")

CS 9800 (TC): SXGA touchscreen 48.3 cm (19")

l CS 5000 DVI: XGA touchscreen 38.1 cm (15")

CS 9000 DVI: SXGA touchscreen 48.3 cm (19")

l 3 freely assignable function keys

Power

Fail

Status

CS57x0−026

EDSIPCx7 EN 4.1

Product description

Command Station (CS) design

Command Station CS 5810

Command Station CS 5810 TC

Command Station CS 5010 DVI

l XGA touchscreen 38.1 cm (15")

l 3 freely assignable function keys

l Up to 7 freely assignable switching elements

(^ LEERER MERKER)

l Emergency−off switch

Power

Fail

Status

CS57x0−027

Command Station CS 5850

Command Station CS 5850 TC

Command Station CS 5050 DVI

XGA touchscreen 38.1 cm (15")

12 freely assignable function keys

Keypad, control keys, Alpha level switch−over

Pg Up

Home

End

Pg Dn

Del

Esc

Ctrl

Alt

Shift

Space

Alpha

Enter

+ R

- S

F10

F11

F12

CS57x0−028

Command Station CS 5870

Command Station CS 5870 TC

Command Station CS 5070 DVI

XGA touchscreen 38.1 cm (15")

12 freely assignable function keys

MF2 keyboard

Einfg

Entf

Bild

Alt Gr

Pos 1

Ende

Bild

Alt

Strg

F10

F11

F12

Esc

€

Enter

;

Space

CS57x0−029

Product description

Command Station (CS) design

Add−on components (accessories)

Operator console CSB 7

l Up to 7 freely assignable switching elements that

can be used in any combination

l Emergency−off switch

l Internal cabling for Command Station with

Combicon plug

CS57x0−030

Operator console CSB 14

l Up to 14 freely assignable switching elements that

can be used in any combination

l Emergency−off switch

l Internal cabling for Command Station with

Combicon plug

CS57x0−031

Keyboard CSB MF2 E

l MF2 keyboard with long−throw keys in stainless

steel finish

l Internal cabling for Command Station with USB

Esc

100

F12

Druckuck

Rollen

°^

4 $

7 {

=0 }

ß?

Einfg

Pos.

plug

^Q@

^E€

Entf

G H

l Design types:

Y X C

;

Strg

Alt

AltGr

Strg

– with NUM block

- with touch pad

l Available languages:

- German, English, French

- Others on request

CS57x0−033

Add−on components with combinations of operator console and keyboard are available.

The operator consoles can be assembled with RAFI control/display elements of the RAFIX

22 FS type (printed circuit board mounting). The design is adapted to the visual appearance

of the Command Station.

Control/Display elements of type RAFIX 22 FS

l Square−law flange, dark grey

l Flat front ring, silver metallic

l Lighting by very bright LED

l Colour of fascia panel white, yellow, green, red, or blue

l Key−operated switch with two keys; different versions available

l Emergengy stop pushbutton

- With potential−free contacts

- With unlabelled yellow sticker (Æ60 mm, in accordance with DIN EN ISO

13850)

CSB−002

EDSIPCx7 EN 4.1

Product description

Cabinet PC (CPC) design

CPC 2800

3.6.2

CPC 2800

Elements

CPC2700−001

Pos.

Description

Control cabinet PC

DVD drive (optional)

PS/2

LAN (Ethernet)

Status LEDs

Error (red):

l Is lit if a power supply failure has occurred;

HD (yellow):

l Indicates access to a storage medium.

Power (green):

l Is lit when the supply voltage is present.

l Flashes (_{−−−−−−−−}) in the case of a hardware error.

l Is blinking (⁻⁻⁻⁻⁻⁻) when the ACU UPS (optional) is being charged.

l Is blinking (^{−−−−−−−−}) when there is a supply voltage failure and the device is being supplied by the ACU

UPS.

l Is blinking (⁻⁻⁻⁻) when the supply voltage of the ACU UPS is too low (e.g. rechargeable battery is

empty or missing).

l Blinks 4 x per second if the ACCU−PACK causes a short circuit or if the CAPS−PACK is completely

discharged.

USB

RS 232

CF Card

MC Card

ACU UPS

24 V DC

;

DVI

Product description

Cabinet PC (CPC) design

CPC 5100

3.6.3

CPC 5100

Elements

KEYB MOUSE

VGA

COM1

USB

POWER

STANDBY

USB

AUDIO

LAN

MIC OUT

CTRL RESET

CPC5100−001

Pos.

Description

Control cabinet PC

Mains connection 115 ... 230 V AC

Mains switch

From left to right:

l Keyboard connection (PS/2)

l Mouse connection (PS/2)

From left to right:

l Analog monitor connection (VGA)

l Serial interface (COM1)

8 x USB−A

2 x Ethernet (RJ45)

From left to right:

l Microphone

l Audio line−out

l Audio line−in

Digital monitor connection (DVI on PCIe expansion card)

5 x PCI slot

PCIe x4 slot (in x16 socket)

Optionally assigned interfaces

;

DVD drive (option)

Stand−by pushbutton

Reset pushbutton

From the top to the bottom:

l Power LED (is lit if mains voltage is applied)

l HD−LED (is lit if the hard disk is accessed)

l CTRL−LED (green: housing fan in operation; red: housing fan out of service)

PE terminal screw (protective conductor)

Labelling field for the terminal and slot assignment

EDSIPCx7 EN 4.1

Product description

Cabinet PC (CPC) design

CPC 9100

3.6.4

CPC 9100

Elements

CPC9100−001

Pos.

Description

Control cabinet PC

Mains connection 115 ... 230 V AC

Mains switch

UPS control cable (only for power supply unit with integrated UPS)

from bottom to top:

l Keyboard connection (PS/2)

l Mouse connection (PS/2)

from bottom to top:

l Analog monitor connection (VGA)

l Serial interface (COM1)

8 x USB−A

2 x Ethernet (RJ45)

from bottom to top:

l Microphone

l Audio line−out

l Audio line−in

Digital monitor connection (DVI to PCIe expansion card)

5 x PCI slot

1 x optional PCIe x4 slot (in x16 socket)

;

3 x optionally assigned 5.25" bays (e.g. for DVD drives, hard disks in removable rack, battery packs for

UPS)

2 x USB−A

No function

from left to right:

l Power LED (is illuminated when mains voltage is applied)

l HD−LED (is illuminated when hard disk is accessed)

l Fan−LED (no function)

Reset pushbutton

Power pushbutton

Device fan (hot−swappable)

Product description

Options

Overview

3.7

Options

3.7.1

Overview

Option

For the use with

Function

ACU UPS control unit

l CS 5800 ... CS 9800

For expansion of the IPC by

l EL 1800 ... EL 9800

UPS functionality

l CPC 2800

l 3241 C

3.7.2

ACU UPS control unit

Description

The optional ACU UPS control unit in connection with a battery or capacitor pack adds a

UPS functionality to the Industrial PC of the EL 1800−9800, CS 5800−9800, CPC 2800, and

3241 C series.

The ACU UPS control unit is either pre−equipped by the factory or can be refitted by the

Lenze Service staff.

Features of the ACU UPS control unit

with battery pack (ACCU PACK)

with capacitor pack (CAPS PACK)

l Bridges a short−term mains failure or mains

l Data backup in the event of mains failure.

fluctuations and shuts down the PC.

l Not suitable for Windows XP and Windows

l Software−based configuration

Embedded Standard 2009.

l ^ Documentation for the battery pack

l Software−based configuration

l ^ Documentation for the capacitor pack

EPC50

FAN3

FAN2

CR2450

T4A

ACCU

RESET

POWER

CS57x0−042

2700 battery pack or 2701 capacitor pack (accessories)

Connection cable (included in delivery of battery pack/capacitor pack)

Port on industrial PC

ACU UPS control unit

Baseboard

EDSIPCx7 EN 4.1

Product description

Accessories

Overview

3.8

Accessories

3.8.1

Overview

Accessories

Function

For the use with

MC−CAN2

For connection to a CAN fieldbus;

IPC 3241 C

the card features 2 independent

IPC CPC 2800

CAN interfaces

IPC CS 5800 − 9800

IPC EL 1800 − 9800

MC−ETC

For connection to a EtherCAT

IPC 3241 C

network

IPC CPC 2800

IPC CS 5800 − 9800

IPC EL 1800 − 9800

MC−ETH

For connection to a Ethernet

IPC 3241 C

network

IPC CPC 2800

IPC CS 5800 − 9800

IPC EL 1800 − 9800

MC−ISI

For the connection to RS 232,

IPC 3241 C

RS 422, or RS 485; the card has 2

IPC CPC 2800

independent serial interfaces

IPC CS 5800 − 9800

IPC EL 1800 − 9800

MC−PBM

For connection to a PROFIBUS

IPC 3241 C

system as master

IPC CPC 2800

IPC CS 5800 − 9800

IPC EL 1800 − 9800

MC−PBS

For connection to a PROFIBUS

IPC 3241 C

system as slave

IPC CPC 2800

IPC CS 5800 − 9800

IPC EL 1800 − 9800

MC−PNC

For connection to a PROFINET

IPC 3241 C

system as control system (controller

IPC CPC 2800

interface connection)

IPC CS 5800 − 9800

IPC EL 1800 − 9800

MC−PND

For connection to a PROFINET

IPC 3241 C

system as device (device interface

IPC CPC 2800

connection)

IPC CS 5800 − 9800

IPC EL 1800 − 9800

DVI/USB extender

For the decentralised configuration

Monitor panel MP 800 − 9000 DVI

between the computer unit and the

Monitor panel CS 5000 − 9000 DVI

operating/display unit

IPC 3241 C

IPC CPC 2800

IPC CPC 5100

IPC CPC 9100

For further information please see the corresponding separate manuals.

Product description

Software

Operating system (accessories)

3.9

Software

3.9.1

Operating system (accessories)

Industrial PC

Operating

Description

Storage medium

system

EL 1800 − 9800

Windows XP^ââ

l Professional with SP3

l Hard disk ¹⁾

CS 5800 − 9800

Multilanguage

l Pre−installed languages: English, German,

CPC 2800, CPC 5100,

French, Spanish, Portuguese (Brazil),

CPC 9100

Chinese (P.R. of China)

EL 1800 − 9800

Windows^â

l Component version of Windows XP^â

l Hard disk

CS 5800 − 9800

Embedded

Professional, where the necessary

l Compact Flash

3241 C

Standard 2009

software components and drivers are

card

factory−set.

l Only 3241 C: on

l Pre−installed languages: English, German

flash memory of

l For the different processor types adapted

the device

image files are available.

EL 1800 − 9800

Windows CE^â 6

l Real−time capable operating system with

l Compact Flash

CS 5800 − 9800

Prof.

low resource requirements

card

CPC 2800

l For the different processor types adapted

installations are available (not for Coreä

Duo).

The Industrial PC must be equipped with a hard disk.

For further information please see the corresponding separate manuals.

3.9.2

Other software types

Industrial PC

Software

Description

EL 1800 − 9800 TC

Thin Client connection

l Terminal Client Manager for configuring the

CS 5800 − 9800 TC

manager

connection to the server and the desired programs.

3241 C

Backup and restore

l These tools provide the possibility of copying the flash

tool V3

memory to a USB stick. A restore can be carried out by

inserting the USB stick and switching on the voltage, or

by means of a tool. An option to manage the archives

Devices with Windows CE^â

Backup and restore

can be configured.

6.0:

tool V2

l By carrying out a restore as described above, the

EL 1800 − 9800

replacement device can be set to a state identical to

CS 5800 − 9800

the one the original device had during the backup.

CPC 2800

l For further information please refer to the backup and

restore tool manual

For further information please see the corresponding separate manuals.

EDSIPCx7 EN 4.1

Product description

Fan monitoring with "Smart Cool" and "FAN Service" (option)

3.9.3

Fan monitoring with "Smart Cool" and "FAN Service" (option)

The "Smart Cool" and "Fan service" softwares can be used for the following IPCs:

ƒ EL 1800 − 9800

ƒ CS 5800 − 9800

ƒ CPC 2800

"Smart Cool"

Forced−ventilated industrial PCs are always provided with a temperature monitoring

system which is controlled via the "Smart Cool" software.

A thermal sensor measures the temperature inside the housing of the industrial PC. When

a preset temperature is exceeded, the fans of the industrial PC are switched on by "Smart

Cool". When the temperature has dropped again, "Smart Cool" switches off the fans.

A default setting depending on the installed PC components determines which fans in the

industrial PC are to be controlled by the software and at which temperature the fans are

to be switched on.

The software starts automatically together with the operating system and runs in the

background.

You can open the user interface of "Smart Cool" via the identically−named entry in the

system control. The user interface provides option boxes for selecting one of the following

states:

"Smart Cool" state: Temperature monitoring is active and operates as described above

(default setting).

"FAN on" state: All fans of the industrial PC are running continuously.

The assigned state remains selected even after a restart.

"FAN service"

The "FAN service" is installed together with "Smart Cool". It monitors the fans of the

Industrial PC and reports (Windows window) or logs (log file) the following system states:

ƒ Fan failure

ƒ Defective or empty buffer battery

The "FAN service" runs in the background and has no user interface.

Location of the "LogFanService.txt" log file:

ƒ Windows Embedded Standard 2009 and Windows XP Multilanguage in the "Smart

Cool" program folder

(e.g. "x:\Programs\Lenze\SmartCool\)

ƒ For Windows CE in the folder "x:\Storage\DeviceScanner\"

) Note!

In order to prevent the log file size from getting too large, its data are

transferred to the "LogFanService.bak" file as soon as the file size exceeds

100 kB.