CNC boring machine. Manual (ver 20.09.19)

CNC boring machine manual ver20.09.19

This operation manual describes in detail the installation and use of the six-sided boring

machine, precautions and maintenance, common failure analysis, and simple processing

skills. Please read this manual carefully before operation. If you have any questions, please

contact the local dealer to solve them. Do not use the disassembly equipment without

authorization. Please keep this manual for a long time for future maintenance and repairs.

Contents

1．Machine placement and installation

-1-

1.1 Machine placement

-1-

1.2 Machine installation

-2-

2．Introduction to HIWCAM

-3-

2.1 HIWCAM interface layout

-3-

2.2 HIWCAM function overview

-4-

3．Actual processing

-4-

3.1 Processing files

-4-

3.2 Edit

-8-

3.3 DXF import

- 23 -

3.4 View

- 30 -

3.5 CNC operation

- 32 -

4．Manual

- 33 -

4.1 Peripheral operation

- 33 -

4.2 IO Input

- 35 -

4.3 IO Output

- 35 -

4.4 AXS information

- 36 -

5．parameter

- 38 -

5.1 Operation authority

- 39 -

5.2 Save parameters

- 39 -

5.3 Tool settings

- 39 -

5.4 Pressure plate parameters

- 40 -

5.5 General parameters

- 41 -

5.6 Advanced settings

- 43 -

5.7 Credit Investigation Authorization

- 44 -

5.8 Machine parameters

- 44 -

5.9 HMI

- 46 -

5.10 Pitch compensation

- 48 -

5.11 Absolute value

- 49 -

5.12 Alarm information

- 49 -

5.13 PLC programming

- 51 -

1．Machine placement and installation

1.1 Machine placement

The machine is placed as shown in the figure below, and a leveling pad is placed under each

foot to adjust the machine level.

Placement diagram

The through-type hexahedral drill is divided into two parts: the front-end machine, the

back-end blanking platform, and the blanking platform is placed at the rear end of the hexahedral

drill. The placement is as shown in the figure. Adjust the height of the cutting platform, the height of

the cutting platform is the same as the height of the six-sided drilling platform or about 5mm lower

than the six-sided drilling platform.After the adjustment is completed, the placement of the

machine is completed.

-1-

1.2 Machine installation

After the machine is placed, turn on the power of the machine, and the machine is connected

to the back of the machine. The wiring method is shown in the figure below. L1, L2, and L3 are live

wires, and N is the neutral wire. Be sure to pay attention to the live wire when wiring, and the

neutral wire cannot be reversed.

The wiring method of the unloading platform is to connect the wires of the unloading platform

to the small chassis in the six-sided drill green PVC . The wire numbers are connected according

to the wire numbers on the wiring terminals in the above figure. On the two air pipes in the

chassis. After connecting, the unloading platform wiring is completed.

Pneumatic connection: After the line is connected, connect the gas path. The gas path is on

the other side of the terminal. The gas pipe uses a 10mm or 12mm diameter pipe. The air pressure

requires more than 6 stable air pressure. The connection method uses pneumatic fast Connector

connection.

-2-

2．Introduction to HIWCAM

2.1 HIWCAM interface layout

HIWCAM Basic interface layout as the FIG.

CNC status display

Nesting data

operation area

Plate optimization

CNC process program

ribbon

CNC operate

Display area

Disassembly

order data

import list

Processing item list area

The main interface of HIWCAM is divided into the following areas:

● Menu bar: Located at the top left of the interface, it mainly provides CAM tools classified

and used, including processing, manual, and parameters;

● Operation area for splitting data: import the splitting data directory; NC directory; file type;

scanning code processing ;

● Plate optimization function area: used for plate processing optimization and processing

function selection;

● Split data import list: display the actual processed plate information;

-3-

● Display area: display the size information of the plate, and the graph shows the actual

processing style of the plate;

● Processing list area: display the actual processing primitives of the plate, and edit the

primitives;

● CNC operating area: CNC mode can be selected, processing speed can be adjusted;

● CNC status bar: It can display the status of CNC.

2.2 HIWCAM function overview

◆ HIWCAM supports five-sided drilling processing center, six-sided drilling processing center,

six-sided drilling double-drilling package processing center, six-sided drilling connection

processing center, etc. for panel furniture.

◆ According to different types of machine tools, the software data of order splitting is

automatically recognized and processing is automatically completed.

◆ CAM software supports importing and dismantling software hole position data to

automatically convert into processing items, and also supports manual creation and editing of

drilling, grooving, grooving, milling, invisible parts and other processing items.

◆ Graphic display of the size of the plate and the position and size of each processing item.

◆ Support

the

data

docking

commonly

used

dismantling

software

( MPR , XML , BAN , BD , PDX , FMC, etc.).

◆ Support for re-editing, adding and deleting the processing items in the imported data.

◆ Automatically check the interference of the tool / gripper / fixture, and intelligently optimize

the fixture action, that is, the gripper hand change action.

◆ Automatic tool path optimization, reduce idle stroke, submit processing efficiency.

◆ Provide different processing schemes according to different hole and groove

characteristics.

◆ Provide graphical processing simulation function, according to the final processing

program to simulate the action logic of the drill, fixture and gripper.

3．Actual processing

3.1 Processing files

-4-

1． New processing file

In the status bar, select New under the processing function

, set the length, width, and

thickness of the plate in the pop-up dialog box, and click OK.

2．Open processing file

①Click the button

to pop up the file loading dialog box, you can manually find the file

from the disk and load it for processing.

②You can click the button

drop-down menu

to choose to open

the material list or open the recent material list. The open recent material list is the state of the

processing list automatically saved by the system before closing the software.

3．save

① Click the button

to save the current editing file.

②Click the button

drop-down menu

, you can save as, and

save the material list to save th

us information of the current processing list.

4．Batch Import

-5-

①Select the path and file type of the data directory in the data operation area of

the order

dismantling (dismantling software data format).

②Click the "import all" icon as shown in the figure below, the files under this path will be

added to the list of split data import, which can be viewed by clicking the mouse and scrolling the

wheel, and the information of the plate will be displayed in the display area.

③Scan code processing: "Scan code processing" mode. After scanning the code, the file is

directly added to the CNC system.

After that, press the "Start" or "Foot Switch" button to start automatic processing.

④ Plate optimization function area: used for plate processing optimization and processing

function

selection,

which

can

selected

and

used

according

actual

conditions.

Nesting data

operation area

-6-

⑤ In the file list in the split order data import list, select a file and right-click it to search, create,

and open.

Save, save as, save as current, close, close all, add current to processing, add all to

processing, bilateral processing, modify plate thickness and other operations, as shown in the

figure below.

(For automatic machining, refer to section 2.5 CNC machining operations)

5．Processing statistics

Click "Processing Statistics" to open the processing statistics list, in which you can view the

relevant information of the processed plates and the processing

The number of boards, the number of areas. The number of grooves, the number of grooves,

the number of holes, and the related processed information can also be queried by time and plate

code.

-7-

C lick Add “

”， Set in popup dialog side 。

Partial opposite Reference: In order to facilitate location of the sizing orifice, the flexibility to

choose different reference points, select the lower left corner, lower right corner, the upper right

corner or upper left corner position as a reference point editing hole.

Offset value X: the X coordinate of the hole position, fill in a positive number.

Offset value Y: the Y coordinate of the hole position, fill in a positive number.

Hole diameter: the diameter of the hole, fill in a positive number. Processing depth: the depth

of the hole position, fill in a positive number.

Array spacing: the offset value of the next hole from the hole position. Number of arrays:

Number of holes.

Arrangement direction: the direction of multiple hole arrays, you can choose X direction or Y

direction.

Mirror image: The hole can be mirrored symmetrically in X, Y or XY directions.

-9-

3．Horizontal hole

Click the icon to add "horizontal hole"

and set it in the pop-up dialog box.

First select the added surface, you can add the front side, rear door, left side, and right side.

When selecting the offset reference, in order to facilitate the calculation of the size and set the

position and size of the hole, different reference planes can be flexibly selected.

Set the offset value X/Y/Z, set the aperture and depth parameters, and click OK.

Side：According need add side

Left side

Right side

Front side

Back side

Offset reference: In order to conveniently set the position and size of the hole, different

reference points can be flexibly selected, and the lower left corner, lower right corner, upper left

corner or upper right corner can be selected as the reference point for editing the hole position.

Offset value X: the X coordinate of the hole position, fill in a positive number.

Offset value Y: the Y coordinate of the hole position, fill in a positive number.

- 10 -

Distance from bottom surface: the height of the bottom surface of the horizontal hole (for

example, if the current plate thickness is 18, if you fill in 9, the hole will be opened in the middle of

the plate thickness), and fill in a positive number.

Aperture: The diameter of the hole, fill in a positive number.

Processing depth: the depth of the hole position, fill in a positive number.

Array spacing: the offset value of the next hole from the hole position.

Number of arrays: Number of holes.

Arrangement direction: the direction of multiple hole arrays, you can choose X direction or Y

direction.

Mirroring: The hole can be mirrored symmetrically according to the X direction, Y direction or

XY direction.

Create vertical hole: You can create three and one hole by checking.

4．Horizontal slot

Click the icon added by "Horizontal Slot"

and set in the pop-up dialog box.

Owned surface: add to the top or bottom surface as needed;

Offset reference: In order to conveniently set the position and size of the hole, different

reference points can be flexibly selected, and the lower left corner, lower right corner, upper left

corner or upper right corner can be selected as the reference point for editing the hole position.

Starting point X: the X coordinate of the starting point of the horizontal slot, set to 0 for the

pull-through slot.

- 11 -

Starting point Y: the Y coordinate of the distance between the center of the horizontal groove

and the edge of the board.

Length: The length of the horizontal slot, fill in a positive number.

Slot width: the width of the slot, fill in a positive number.

Processing depth: the depth of the groove, fill in a positive number.

5．Vertical slot

Click the icon to add "Vertical Slot"

and set it in the pop-up dialog box.

Owning surface: Add to the top or bottom surface as needed.

Offset reference: In order to conveniently set the position and size of the hole, different

reference points can be flexibly selected, and the lower left corner, lower right corner, upper left

corner or upper right corner can be selected as the reference point for editing the hole position.

Starting point X: the X coordinate of the distance between the center of the vertical slot and

the edge of the board.

Starting point Y: It is the Y coordinate of the starting point of the vertical slot, and the

pull-through slot is set to 0.

Length: The length of the horizontal slot, fill in a positive number.

Slot width: the width of the slot, fill in a positive number.

Processing depth: the depth of the groove, fill in a positive number.

- 12 -

6．Chute

Click the icon to add "Chute"

and set it in the pop-up dialog box.

Owning surface: Add to the top or bottom surface as needed.

Offset reference: In order to conveniently set the position and size of the hole, different

reference points can be flexibly selected, and the lower left corner, lower right corner, upper left

corner or upper right corner can be selected as the reference point for editing the hole position.

Starting point X: X coordinate of the starting point of the chute,

Starting point Y: Y coordinate of the starting point of the chute.

End point X: X coordinate of the end point of the chute,

End point Y: Y coordinate of the end point of the chute.

Slot width: the width of the slot, fill in a positive number.

Processing depth: the depth of the groove, fill in a positive number.

7．Arc slot

Click the icon to add "arc groove"

and set in the pop-up dialog box.

- 13 -

Owning surface: Add to the top or bottom surface as needed.

Offset reference: In order to conveniently set the position and size of the hole, different

reference points can be flexibly selected, and the lower left corner, lower right corner, upper

left corner or upper right corner can be selected as the reference point for editing the hole

position.

Starting point X: X coordinate of the starting point of the arc groove, Starting point Y: Y

coordinate of the starting point of the arc groove.

End point X: X coordinate of the end point of the arc slot , end point Y: Y coordinate of the end

point of the arc slot.

Arc: The arc with the center angle less than 180 degrees is selected as the inferior arc, and

the arc with the center angle greater than 180 degrees is the best.

Direction: Choose clockwise and counterclockwise as needed.

Slot width: the width of the slot, fill in a positive number.

Processing depth: the depth of the groove, fill in a positive number.

8．Round groove

- 14 -

C lick Add

， Set in popup dialog 。

Owning surface: Add to the top or bottom surface as needed.

Offset reference: In order to conveniently set the position and size of the hole, different

reference points can be flexibly selected, and the lower left corner, lower right corner, upper left

corner or upper right corner can be selected as the reference point for editing the hole position.

Center X: X coordinate of the center of the slot,

Center Y: The Y coordinate of the center of the groove.

Direction: Choose clockwise and counterclockwise as needed.

Slot width: the width of the slot, fill in a positive number.

Processing depth: the depth of the groove, fill in a positive number.

9．Rectangular slot

Click the icon to add a "rectangular slot"

and set in the pop-up dialog box.

- 15 -

Owned surface: add to the top or bottom surface as needed;

Offset reference: In order to conveniently set the position and size of the hole, different

reference points can be flexibly selected, and the lower left corner, lower right corner, upper left

corner or upper right corner can be selected as the reference point for editing the hole position.

Rectangle center X: X coordinate of the rectangle center,

Rectangle center Y: Y coordinate of the center of the rectangle.

Length (X): The length of the rectangle in the X direction,

Width (Y): The width of the rectangle in the Y direction.

Processing depth: the depth of the groove, fill in a positive number.

10．Dig a circular groove

Click the icon to add the "dig circular groove"

and set it in the pop-up dialog box.

- 16 -

Owned surface: add to the top or bottom surface as needed;

Offset reference: In order to conveniently set the position and size of the hole, different

reference points can be flexibly selected, and the lower left corner, lower right corner, upper left

corner or upper right corner can be selected as the reference point for editing the hole position.

Rectangle center X: X coordinate of the center of the rectangle,Rectangle center Y: Y

coordinate of the center of the rectangle.

Length (X): the length of the rectangle in the X direction, width (Y): the width of the rectangle

in the Y direction.

Processing depth: the depth of the groove, fill in a positive number.

11．Dig a circular groove

Click the icon to add the "dig circular groove"

and set it in the

pop-up dialog box.

- 17 -

Owning surface: Add to the top or bottom surface as needed.

Offset reference: In order to conveniently set the position and size of the hole, different

reference points can be flexibly selected, and the lower left corner, lower right corner, upper left

corner or upper right corner can be selected as the reference point for editing the hole position.

Center X: X coordinate of the center of the circular groove, Center Y: Y coordinate of the

center of the circular groove.

Radius: The radius of the circular groove.

Direction: Choose clockwise and counterclockwise as needed.

Processing depth: the depth of the groove, fill in a positive number.

12．Rectangle missing corner milling type

Click the icon to add "rectangular corner slot"

and set in the pop-up dialog box.

- 18 -

Offset reference: In order to conveniently set the position and size of the hole, different

reference points can be flexibly selected, and the lower left corner, lower right corner, upper left

corner or upper right corner can be selected as the reference point for editing the hole position.

Dimension X: Rectangle length X value,

Dimension Y: Rectangle width Y value.

13．Triangular missing corner milling type

Click the icon to add "triangular corner slot"

and set in the pop-up

dialog box.

Offset reference: In order to conveniently set the position and size of the hole, different

reference points can be flexibly selected, and the lower left corner, lower right corner, upper left

corner or upper right corner can be selected as the reference point for editing the hole position.

Size X: triangle length X value, size Y: triangle height Y value.

- 19 -

14．Convex arc missing corner milling type

Click Add "convex corners groove Icons"

in the pop-up dialog box.

Offset reference: In order to conveniently set the position and size of the hole, different

reference points can be flexibly selected, and the lower left corner, lower right corner, upper left

corner or upper right corner can be selected as the reference point for editing the hole position.

Dimension X: arc X coordinate value,

dimension Y: arc Y coordinate value.

15．Concave arc missing corner milling type

Click Add "cove corner groove Icons"

in the pop-up dialog box.

Offset reference: In order to conveniently set the position and size of the hole, different

reference points can be flexibly selected, and the lower left corner, lower right corner, upper left

corner or upper right corner can be selected as the reference point for editing the hole position.

Size X: arc X coordinate value, size Y: arc Y coordinate value.

Arc: If the arc is less than 180, select the minor arc, and if the arc is greater than 180 degrees,

select the superior arc.

- 20 -

16．U-shaped groove missing angle milling type

Click the icon to add "U -shaped groove"

and set in the pop-up dialog

box.

Position: Select the location of the U-shaped groove, you can choose the left, right, front, and

back.

Offset reference: In order to conveniently set the position and size of the hole, different

reference points can be selected flexibly, and left and right reference points can be selected.

Offset position: the distance from the reference point.

Dimension X: Rectangle length X value, Dimension Y: Rectangle width Y value.

17．Invisible

① Click the Add icon "invisible piece"

in the pop-up dialog box

set, Lockdowel invisible pieces. invisible editing(LK).

- 21 -

Owning surface: Add to the top or bottom surface as needed.

Offset reference: In order to conveniently set the position and size of the slot, different

reference points can be flexibly selected, and the lower left corner, lower right corner, upper left

corner or upper right corner can be selected as the reference point for editing the slot position.

Processing direction: X positive direction, X negative direction, Y positive direction, Y negative

direction can be selected according to the selection.

Offset value X: the X coordinate of the slot, fill in a positive number, and offset Y: the Y

coordinate of the slot, fill in a positive number.

Length L1: The length of the slot, fill in a positive number, Length L2: The length of the slot, fill

in a positive number.

Width W1: The width of the slot, fill in a positive number, Width W2: The width of the slot, fill in

a positive number.

Processing depth D1: the depth of the groove, fill in a positive number. Processing depth D2:

the depth of the groove, fill in a positive number.

② Click Add

，Set in popup dialog, invisible editing(MDY).

- 22 -

Owning face: Add face as needed.

Left side

Right side

Front side

Back side

Offset reference: In order to conveniently set the position and size of the hole, different

reference points can be flexibly selected, and the lower left corner, lower right corner, upper left

corner or upper right corner can be selected as the reference point for editing the hole position.

Offset value X: the X coordinate of the slot, fill in a positive number,

Offset value Y: the Y coordinate of the slot, fill in a positive number.

Distance from the bottom: the height of the slot from the bottom (for example, if the current

plate thickness is 18, if you fill in 9, a hole will be made in the middle of the plate thickness), and fill

in a positive number.

Length: The length of the slot, fill in a positive number.

Slot width: the width of the slot, fill in a positive number.

Processing depth: the depth of the hole position, fill in a positive number.

3.3 DXF import

First select DXF (custom) in the file type option bar.

- 23 -

The conventions of the layers and their contents in the DXF file are as follows:

◆ Level 0 , profile information of the board

●Use the polyline to provide the size information of the outer rectangle, and the thickness

parameter of the polyline to provide the sheet thickness information.

Select the outer contour with the mouse, right-click the mouse, open the feature,

find Thickness, and modify the value to modify the information of the sheet thickness.

- 26 -

◆ A layer, which means top surface processing

●Circle is a hole , the thickness parameter of the circular element indicates the depth of the

hole, and the size of the circle indicates the size of the tool diameter used.

Hole depth :

Cutter diameter big small:

●Polyline, straight line and arc indicate represent slotting processing . The Z- direction

value parameter of straight line and arc is slot width, and the elevation parameter of polyline is

slot width. The thickness parameters of straight line, arc, and polyline indicate depth.

The Z- direction value parameter of straight line and arc is the slot width:

The elevation parameter of the polyline is the slot width:

The thickness parameters of straight lines, arcs, and polylines indicate depth:

- 27 -

◆ B layer, a bottom surface of the processing

●Circle is a hole , the thickness parameter of the circular element indicates the depth of the

hole, and the size of the circle indicates the size of the tool diameter used.

Hole depth：

Tool diameter size:

●Polyline, straight line and arc indicate represent grooving processing . The Z value

parameter of the straight arc is the slot width, and the elevation parameter of the polyline is the slot

width.

The thickness parameters of straight line, arc, and polyline indicate depth.

The Z- direction value parameter of straight line and arc is the slot width：

The elevation parameter of the polyline is the slot width:

The thickness parameters of straight lines, arcs, and polylines indicate depth:

◆ S layer, representing side processing, the straight line perpendicular to the contour line

is horizontal hole processing

●The thickness parameter of the straight line element represents the aperture, the length of

the straight line represents the depth, and the Z- direction value parameter represents the height

- 28 -

(the default is 0 means that the height of the horizontal hole is centered on the thickness of the

sheet).

The thickness parameter of the linear primitive indicates the aperture:

The Z- value parameter represents the height：

◆ PocketT and PocketB layers provide support for top and bottom grooving

●Use circles and polylines as grooving contours. The grooving processing parameters

are set by the main CAM program.

PocketT layer: top surface grooving

PocketB layer: bottom groove processing

The circle and polyline thickness parameters indicate the depth of the trench

- 29 -

3.4 View

1．Edit view

2．Simulation view

After the NC program is generated , the machining program can be simulated. Click the

"simulation view" icon to switch to the simulation interface, as shown below.

Click the button in the green control bar to control the simulation start, pause, fast forward,

stop, and also control the simulation processing speed.

Click to start the simulation, you can see the actual processing, the movement path of the

plate and the tool, the tool selection and other information in this interface.

- 30 -

3.5 CNC operation

1．NC Generated

Click the "NC Generate"

icon in the figure below to indicate that the file has been

converted into a processing file.

2. NC loading

Click “N C Load”

icon will automatically load the program into the CNC , the right side

of the CNC operating area, select a good machine models and suitable processing speed, you

can press start to start the automatic execution of the program.

After the program is started, first the X- axis positioning will be lifted, and the fixture will move

to the optimized position in the program, and then after the operator places the plate in the position,

press "Start" or "Foot Switch" to automatically execute the program .

As shown in the figure below, the machine can be started, paused, emergency stopped, and

machine reset.

In the NC block box, the current program processing line will be displayed in real time.

- 32 -

4．Manual

The manual interface includes peripheral operation, IO input, IO output, and AXS information.

4.1 Peripheral operation

Manual interface menu bar

Coordinate

Top drill manual operate

display area

Function

keypad

Bottom drill

manual

operate

Interface buttons

Speed set

◆ Manual operation area of

the upper and lower drilling package: you can manually

click the buttons of the tool, pressing plate, and spindle, the corresponding tool, pressing plate,

and the spindle will be hit, and click again to retract it.

◆ Function button area: Click the button, the function described in the corresponding picture

button will be output, click again to restore.

◆ Coordinate display area: It can display the coordinate values

of machine coordinates

and relative coordinates.

◆ Function key area: In the manual interface, you can switch the handwheel mode, return to

zero, reset coordinates, and move each axis.

◆ Speed selection: adjustable speed magnification.

- 33 -

● Manual operation of the up and down drilling package: click the "button" of tool

No. 1

(default state) with the mouse , and the "button" becomes

indicating that tool No. 1 has been extended, click again to restore the default state, the tool is

retracted, and other pressing plate and spindle operations The same is true.

● Function button: mouse click on the "X gripper button"

(default state), the "button"

becomes

, indicating that the X gripper will be clamped, click again to restore the default

state, the gripper is released, the operation of other function buttons is the same.

● Manual continuous: When the machine tool is ready, click the "manual continuous"

the "manual continuous button" becomes

, and then click the axial buttons of each axis.

For example,

， the X axis will move in the positive direction. Click and

the

X axis will move in the negative direction. The operation of other manual moving

axes is the same. When the XU coupling is checked

and the mouse clicks

, the X axis and U axis will move in the positive direction at the same time, and the

mouse clicks

, the X axis and U axis will move in the negative direction at the

same time.

● Click "handwheel mode"

, the "handwheel mode button" becomes

, press

the button on the interface, enter the handwheel operation mode, and then use the axis selection

switch on the handwheel to choose between each axis, or through The override selection switch

adjusts the step distance of the handwheel feed. When the axis and step distance are determined,

the operation of each axis can be driven by shaking the hand wheel.

● Click "Return to zero"

, "Return to zero button" becomes

, click

"Start"

, the coordinate axis feeds at a fixed speed when returning to the machine origin,

until it returns to the origin position (for incremental machine tools, absolute value machine tools

do not Need to go back to origin).

● speed selection: by "ratio + " and "magnification - " self-adjust the feed speed override, the

maximum rate of 120% .

- 34 -

IO output status display area

A state of IO output points can be monitored in this area .

4.4 AXS information

This interface can monitor mechanical coordinates, feedback coordinates, absolute

coordinates, end coordinates, coordinate compensation, output voltage, following error,

position KV, feed speed, etc. We usually monitor the position KV , which is monitored when each

axis moves The KV value should be the same as the KV of each axis set by the machine

parameters . If it is not the same, an alarm will occur when the axis moves, for example, the axis

lag value is too large.

- 36 -

5.1 Operation authority

Click "Operation Authority"

and a dialog box for entering the password will pop up .

Enter the password: Level 1 password hi001, you can enter to view tool parameters and

platen parameters; Level 2 password hi002 , you can operate to open machine parameters

and PLC parameters; Level 3 password hi2003 can open and modify all parameters. Click "OK" to

enter the corresponding level operation, generally our operation is to directly enter hi2003 .

5.2 Save parameters

Click "Save Parameters"

, and the modified parameters will be automatically saved.

5.3 Tool settings

- 39 -

Click "Tool Settings"

, you can see the tool parameters.

If you want to modify the corresponding parameters, double-clicking the parameters does not

respond, you need to click "Operation authority" to enter the level password hi2003 , click OK,

then modify the parameters and click "Save parameters", the setting of the platen parameters and

general parameters is the same.

5.4 Pressure plate parameters

Click "Plate Parameters"

to see the press plate parameters, and you can set and

modify the parameters.

- 40 -

Appendix 2: Servo alarm code

List of alarm codes

Alarm code

name

Stop method

Can reset

alarm

record

System

parameter

Not

Err.001

Stop now

No record

abnormal

resettable

Product model selection

Not

Err.002

Stop now

No record

failure

resettable

Not

Err.003

Fault in parameter storage

Stop now

No record

resettable

Not

Err.004

FPGA failure

Stop now

No record

resettable

Not

Err.005

Product matching failure

Stop now

No record

resettable

Not

Err.006

Program exception

Stop now

No record

resettable

Incremental

Not

Err.007

encoder UVW data is

Stop now

Store records

resettable

abnormal

Short-to-ground

detection

Not

Err.008

Stop now

Store records

fault

resettable

Not

Err.009

Overcurrent fault A

Stop now

Store records

resettable

Err.010

Overcurrent fault B

Stop now

Store records

Resettable

Incremental

photoelectric

encoder Z is disconnected

Err.012

or the number of turns of

Stop now

Store records

Resettable

absolute

encoder

abnormal

Encoder

communication

Err.013

Stop now

Store records

Resettable

abnormal

- 57 -

Err.014

Encoder data is abnormal

Stop now

Store records

Resettable

Encoder battery voltage is

Not

Err.015

Stop now

Store records

too low abnormal

resettable

Speed

deviation is too

Err.016

Can be set

Store records

Resettable

large

Err.017

Torque saturation timeout

Can be set

Store records

Resettable

Err.020

Overvoltage

Stop now

Store records

Resettable

Decelerate to

Not stored by

Err.021

Undervoltage

Resettable

stop

default, optional

Err.022

Current sampling failure

Stop now

Store records

Resettable

AI sampling voltage is too

Err.023

Stop now

Store records

Resettable

large

Err.024

Overspeed

Stop now

Store records

Resettable

Err.025

Electric angle recognition

Stop now

No record

Resettable

failed

Err.026

Inertia identification failure

Stop now

No record

Resettable

failure

Err.027

terminal

parameter

Stop now

No record

Resettable

setting failure

Err.028

terminal

parameter

Stop now

No record

Resettable

setting failure

Err.040

Servo ON command invalid

Can be set

No record

Resettable

fault

Frequency division pulse

Err.042

Can be set

Store records

Resettable

output overspeed

Excessive position deviation

Err.043

Can be set

Store records

Resettable

fault

Err.044

Main circuit input phase loss

Can be set

Store records

Resettable

Err.045

Driver output phase loss

Can be set

Store records

Resettable

Err.046

Drive overload

Can be set

Store records

Resettable

Err.047

Motor overload

Can be set

Store records

Resettable

- 58 -

Err.048

Electronic gear setting error

Can be set

No record

Resettable

Err.049

Radiator overheated

Can be set

Store records

Resettable

Err.050

Pulse input abnormal

Can be set

Store records

Resettable

Err.051

Full closed loop position

Can be set

Store records

Resettable

deviation is too large

Err.054

User forced fault

Can be set

Store records

Resettable

Err.055

Absolute position reset fault

Can be set

Store records

Resettable

Err.056

Mains power failure

Decelerate to

Not stored by

Resettable

stop

default, optional

Err.060

The first time after writing a

Stop now

No record

Not

customized version of the

resettable

program

start up

AL.080

Undervoltage warning

non-stop

No record

Resettable

AL.081

Drive overload warning

non-stop

Store records

Resettable

AL.082

Motor overload warning

non-stop

Store records

Resettable

AL.083

Parameter changes that

non-stop

No record

Resettable

need to be turned on again

AL.084

Servo is not ready

non-stop

No record

Resettable

AL.085

Frequent operation warning

non-stop

No record

Resettable

when writing E2PROM

AL.086

Forward overtravel warning

non-stop

No record

Resettable

prompt

AL.087

Negative overtravel warning

non-stop

No record

Resettable

prompt

AL.088

Position

command

non-stop

No record

Resettable

overspeed

AL.090

Absolute encoder angle

non-stop

Store records

Resettable

initialization warning

AL.093

Dynamic braking overload

non-stop

Store records

Resettable

AL.094

External

regenerative

non-stop

No record

Resettable

- 59 -

Alarm reason and treatment measures

Alarm code and name

the reason

Treatment measures

1. The control power supply

1. Ensure that the power

voltage drops instantly;

supply voltage is within the

specification range and restore

2. After upgrading the driver

Err.001 :

software, the range of some

factory parameters ( P20.06

is set to 1 );

parameters

has

been

System parameter abnormal

changed,

causing

the

2. If the software is upgraded,

previously

stored

please restore the factory

parameters to exceed the

parameters first .

upper and lower limits .

1. The encoder cable is

1. Check whether the encoder

damaged or the connection

wiring is normal and make sure

Err.002 :

is loose;

the wiring is firm;

Product model selection failure

2. Invalid motor model or

2. Replace with a valid motor

driver model .

model or drive model .

1. The upper device uses

communication to modify the

parameters and write

1. Parameter reading and

EEPROM operation is too

writing are too frequent;

frequent

please

check

whether there is an instruction

2. The parameter storage

frequently

modify

Err.003 :

device fails;

parameters

and

write

Fault in parameter storage

EEPROM

3. The control power supply

the communication program ;

is unstable;

2. Check the control electrical

4. The drive is faulty .

wiring and at the same time

ensure that the control power

supply voltage is within the

specification range .

Err.004 :

The software version is

Check whether the software

abnormal .

version number is normal .

FPGA failure

1. The encoder cable is

1. Check whether the encoder

Err.005 :

damaged or the connection

wiring is good;

Product matching failure

is loose;

2. Replace products that do not

- 61 -

Use

unsupported

match;

external interfaces such as

3. Select the correct encoder

encoders, etc.;

type or replace other types of

3. The power of the motor

drivers; for example, the power

model and the drive model

level of the set motor model is

does not match;

greater than the power level of

the drive, or the power level of

4. Product model code that

the set motor model is two

does not exist .

levels worse than the power

level of the drive, it will be

reported This malfunction .

Abnormal

system

EEPROM

failure,

restore

Err.006 :

parameters;

factory parameters ( P20.06

Program exception

2. Internal failure of the

Set to 1 ), power on again .

drive .

Err.007 :

Encoder signal abnormality

Check the encoder wiring or

Incremental

was detected at power-on .

replace the encoder cable .

encoder is UVW data abnormality

Check

whether

the

cable

UVW

short-circuited to ground, if so,

1 , UVW wiring error;

replace the cable;

Err.008

Short-to-ground

2. The motor is damaged;

2. Check whether the motor

detection fault

wire resistance and ground

3. The drive is faulty .

resistance are normal, and

replace the motor if it is

abnormal .

- 62 -

1. Check the sequence of command

input, the servo is turned on "rdy"

Then enter the instruction;

2. Measure whether the resistance of

the braking resistor meets the

specifications, and select a reasonable

braking resistor according to the

The

command

input

requirements of the manual;

synchronized with the servo on or

the command input is too fast;

3. Check whether the cable connector

is loose and make sure the connector

2. The external braking resistor is

is tight;

too small or short-circuited;

Err.009 :

4. Check the insulation resistance

3. Poor contact of the motor cable;

between the motor's UVW wire and

Overcurrent

4. The motor cable is grounded;

the motor grounding wire. Replace the

fault A

motor when the insulation is poor;

5. Short circuit of motor UVW cable;

5. Check whether the motor cable

6. The motor burns out;

connection UVW is short-circuited,

and connect the motor cable correctly;

The software detects the

overcurrent of the power transistor .

6. Check whether the resistance value

of each cable of the motor is the same,

if it is different, replace the motor;

7. Reduce the load. Increase drive and

motor capacity,

Extend

the

acceleration

and

deceleration time .

- 63 -

1. Check the sequence of command

input, the servo is turned on "rdy"

Then enter the instruction;

2. Measure whether the resistance of

the braking resistor meets the

specifications, and select a reasonable

braking resistor according to the

requirements of the manual;

The

command

input

synchronized with the servo on or

3. Check whether the cable connector

the command input is too fast

is loose and make sure the connector

is tight;

2. The external braking resistor is

too small or short-circuited

4. Check the insulation resistance

Err.010 :

between the motor's UVW wire and

3. Poor contact of the motor cable

Overcurrent

the motor grounding wire. Replace the

4. Ground the motor cable

fault B

motor when the insulation is poor;

5. Short circuit of motor UVW cable

Check if the motor cable

connection UVW is short-circuited,

6. The motor burns out;

Connect the motor cable correctly;

The software detects the

overcurrent of the power transistor .

6. Check whether the resistance

between the cables of the motor is

phase-to-phase

Same, but different, replace the motor;

7. Reduce the load. Increase the

capacity of the drive and motor, and

extend

the

acceleration

and

deceleration time .

Incremental encoder:

1. Manually rotate the motor shaft, if it

Err.012 :

still reports a fault,

Z signal

reception

Incremental

abnormality, Z and signal wiring

Then check the encoder wiring, re-wire

photoelectric

failure

causes

poor

or replace the cable, or replace the

encoder

encoder Z signal loss;

encoder, and re-power on;

is disconnected

or the number

Absolute encoder:

2. It is necessary to determine whether

turns

the battery is normal , if the battery

2. Absolute encoder battery power

absolute

voltage

supply is insufficient;

encoder

Insufficient, please replace the battery;

abnormal

3. Parameter P06.47=1 ( set to

absolute system ) , the encoder

3. Set P20.06=7 to initialize the

- 64 -

initialization operation is not carried

number of turns and power on again;

out;

4. Set P20.06=7 to initialize the

4. When the drive is powered off,

number of turns, and power on again .

the encoder motor terminal wiring is

unplugged .

The

serial

encoder

Err.014 :

disconnected or has poor contact;

Check the wiring or replace the

Encoder data is

2. The reading and writing of data

encoder cable .

abnormal

stored in the serial encoder is

abnormal .

Err.015 :

The encoder battery voltage is

lower than the threshold set

Encoder battery

Replace the encoder battery .

by P06.48 , and the tens place

voltage is too

of P06.47 is set to 1 .

low

1 , the P06.45 set value increased;

Extend the acceleration and

deceleration time of the internal

Err.016 :

The absolute difference between

position command,

the speed command and the actual

Speed

Or adjust the gain to improve the

measured speed exceeds the

deviation is

response of the system;

threshold set by P06.45 .

too large

3. Disable the function of excessive

speed deviation threshold,

That is, P06.45=0 .

Err.017 :

1. Increase the setting time of

The torque is saturated for a long

parameter P06.46 ;

Torque

time, and the duration exceeds the

saturation

2. Check whether the UVW is

threshold set by P06.46 .

timeout

disconnected .

1. The power supply voltage

1. Input the correct voltage range;

Err.020 :

exceeds

the

allowable

range, AC280V ;

2. Check whether the external resistor

Overvoltage

is connected. Measurement external

The

braking

resistor

- 65 -

disconnected and the braking

Whether the resistance of the resistor

resistor is not matched, which

has been disconnected, make sure the

makes it impossible to absorb

wiring is correct

regenerative energy;

Indeed, if the resistor has been

3. The load inertia exceeds the

burned, it is recommended to replace

allowable range;

the

4. The drive is damaged .

External resistance with higher rate

(contact the manufacturer to obtain the

phase

Off recommendations);

Extend the acceleration and

deceleration time, or reselect the

appropriate driver and motor according

to the load inertia .

1. The power supply voltage drops;

1. Increase the power supply voltage

2. Instantaneous power failure

capacity to ensure the stability of the

occurs;

power supply voltage;

Err.021 :

3. The undervoltage protection

2. After confirming that the power

threshold ( P06.36 ) is set too high;

Undervoltage

supply voltage is normal, check the

4. The drive is damaged (Note: This

Whether

the

voltage

protection

fault does not store records by

threshold ( P06.36 ) is set too high .

default, it can be set whether to

store through P07.19 ) .

Err.022 :

The internal current sampling of the

Current

Replace the servo drive .

drive is faulty .

sampling

failure

Err.023 :

1 , AI wiring error;

Connect the AI input correctly and set

sampling

the input voltage to

2. The external input voltage is too

voltage is too

high .

Within ±10V .

large

1. The speed command exceeds

1. Reduce the speed command;

Err.024 :

the maximum speed setting value;

2. Check whether the UVW phase

Overspeed

2 , the UVW phase sequence error;

sequence is correct;

3. The speed response is seriously

3. Adjust the speed loop gain to

- 66 -

overshooting;

reduce overshoot;

4. The drive is faulty .

4. Replace the driver .

Err.025 :

1. Reduce the load or increase the

1. The load or inertia is too large;

Electric angle

current loop gain;

recognition

2. The encoder wiring is wrong .

2. Replace the encoder cable .

failed

1. The load or inertia is too large,

and the motor cannot run

1. Reduce the load or increase the

Err.026 :

according to the specified curve;

current loop gain;

Inertia identification

2. The identification is terminated

2. Ensure that the identification

failure failure

due to other failures during the

process is normal .

identification process .

1 , P04.01 ~ P04.09 have the same

functional configuration

1. Different physical DI terminals

To multiple physical DI terminals;

are repeatedly assigned the

Err.027 :

same DI function;

P04.01

~ P04.09 assigned

terminal

function,

2. The physical DI terminal and

parameter

setting

and P09.05 ~ P09.08 corresponding

the DI function of communication

failure

bits simultaneously

control are allocated at the same

time .

enable,

please

refer

the usage of P09.05 ~ P09.08

;

redistribute DI functions .

04O

.21

Err.028 :

a P case 04 case .2 , 9 heavy fraction

Different DOs are assigned the

terminal

with

new

distribution

same output repeatedly .

parameter

setting

function DO can be set to function with

failure

multiple energy .

After executing the auxiliary

Err.040 :

function of energizing the motor,

Change improper operation method .

Servo ON command

the servo ON command is still

invalid fault

input from the host computer .

Change the function code of the

Err.042 :

The upper limit of pulse output

frequency division output setting so

allowed

hardware

that the

Frequency division

exceeded .

pulse

output

Frequency division output pulse in the

- 67 -

overspeed

whole speed range of work

The frequency will not exceed the

limit .

1. Confirm the wiring of the main

circuit cable of the motor and re

wiring;

2. Confirm whether the gain of the

servo drive is too low.

1. UVW wiring of the servo

High gain

motor ;

3. Try to reduce the instruction

2. The servo driver gain is low;

frequency before running the lower

position

3. The frequency of position

command pulse is relatively high;

Set command frequency, command

acceleration or adjust electronic gear

The

position

command

acceleration is too large;

Wheel ratio

Err.043 :

5. The position deviation exceeds

4. Reduce the command acceleration

the fault value of excessive

Excessive position

before running to join the position

deviation fault

position

deviation

(P00.19).

The set value is too small;

Smooth functions such as command

acceleration and deceleration time

6. Servo drive / motor failure;

parameters;

The

brake

released

5 , confirm the value of the position

abnormally, the motor is blocked

deviation fault (P00.19) is appropriate,

or driven by external forces, such

correctly set (P00.19 ) value;

as mechanical jamming, collision,

dragging by gravity or other

6. Check the running graphics in the

external forces.

backg8round. If there is no feedback,

please replace the servo driver ;

7. Check wiring and brake power

supply, confirm whether the brake is

normal, and confirm that the motor is

not blocked or driven by external

force.

1. Check whether the three-phase

1. The three-phase input cable is

Err.044 :

power input cable is connected

in poor contact;

Main circuit input

Stable (pay attention to safety, do not

2 , phase fault , i.e., the main

phase loss

operate with electricity);

power ON state , R \ S \ T a

- 68 -

phase voltage phase of the low

2. Measure the voltage of each phase

state continues for 1 sec or more .

of the three-phase power supply to

ensure the output

Input power three-phase balance or

ensure input power voltage

Meet the specifications .

Err.045 :

1. The motor UVW wiring is bad;

1. Check the UVW wiring;

Driver

output

2. The motor is damaged and there

2. Replace the servo motor .

phase loss

is an open circuit .

The load operation exceeds the

inverse time curve of the drive for

the following reasons:

1. Confirm whether there is a problem

1. The motor UVW wire or encoder

with the wiring of the motor UVW line

wire is bad or the connection is

and the encoder;

loose;

2. Confirm that the motor is not

2. The motor is blocked or driven by

blocked or driven by external force,

external forces, such as mechanical

and confirm that the mechanical brake

jamming, collision, dragging by

(brake) has been opened;

gravity or other external forces, or

the mechanical brake (brake) is

3. Confirm that there is no cross wiring

running without opening;

of multiple drives and motors, that is,

Err.046 :

there is no UVW line and encoder line

3. When wiring multiple drives,

Drive overload

of a motor connected to different

mistakenly connect others to the

drives;

same

Extend the acceleration and

The UVW line of the motor and the

deceleration time, and re-select the

encoder line are connected to

appropriate driver or motor;

different drives;

5. Check whether the UVW output by

4. The load is too large, and the

the motor is connected wrongly or

driver or motor selection is too

short-circuited to the ground;

small;

6. Replace the driver or motor .

5. There may be missing phase or

wrong phase sequence connection;

6. The driver or motor is damaged .

The load running exceeds the

Err.047 :

1. Confirm whether the wiring of

inverse time curve of the drive for

- 69 -

Motor overload

the following reasons:

the motor UVW line and the encoder

1. The motor UVW wire or encoder

There is a problem

wire is bad or the connection is

2. Confirm that the motor is not

loose;

blocked or driven by external force,

2. The motor is blocked or driven by

confirm

external force, such as machinery

Confirm that the mechanical brake

Stuck, collision, drag by gravity or

(holding brake) has been opened;

other external forces, or the

3. Confirm that multiple drives and

mechanical brake (brake) is running

motors do not cross

without opening ;

Wiring, that is, there is no connection

3. When wiring multiple drives,

between the UVW wire and encoder

mistakenly connect others to the

wire of a motor to different drives;

same

Extend the acceleration and

The UVW line of the motor and the

deceleration time and reselect the

encoder line are connected to

appropriate driver or motor;

different drives;

5. Check whether the UVW output by

4. The load is too large, and the

the motor is connected wrongly, yes

driver or motor selection is too

small;

No short circuit to ground;

5. There may be missing phase or

6. Replace the driver or motor .

wrong phase sequence connection;

6. The driver or motor is damaged .

Err.048 :

The electronic gear ratio exceeds

the specification

Set the correct gear ratio range .

Electronic gear

range [0.001,4000] .

setting error error

1. Whether the fan is running

1. The fan is damaged;

during operation, replace the fan

Err.049 :

2. The ambient temperature is too high;

or drive

Radiator

3. Reset the overload fault by turning off the

Actuator

overheated

power after overload, and continue for many

times;

Measure

the

ambient

temperature to improve the

- 70 -

4. The installation direction of the servo drive

cooling of the servo drive

and other servos

Cooling conditions, lower the

Unreasonable interval between service drives;

ambient temperature;

5. Servo drive failure;

3. Check the fault record,

whether there is an overload

6. The driver or motor is damaged .

fault reported,

Change the fault reset method,

wait 30s after overload

Reset again. The selected power

of the driver and motor is too

small, increase the capacity of

the driver and motor, increase

the

acceleration

and

deceleration time, and reduce

the load;

4. Confirm the setting status of

the servo drive,

Install

the

service

driver

according to

the installation

standard;

5. Whether the fault is still

reported

after

minutes

of power failure,

If the fault is still reported after

restarting, please replace the

servo drive .

Change

the

maximum

allowable

frequency,

parameter P06.38 ;

2. The backg8round software

Err.050 :

1. The input frequency is greater than the

checks whether the instruction is

pulse input maximum frequency setting value;

abnormal and checks the line

Pulse

input

abnormal

2. The input pulse is disturbed .

Circuit grounding, to ensure that

the circuit is grounded reliably,

and the signal

Use twisted-pair shielded wire,

separate input wire and power

- 71 -

wire

Wiring .

1. Confirm whether the external

encoder cable is connected

correctly, and change

Change the external encoder;

Err.051 : Full

closed loop

1. The external encoder is abnormal;

2. The deviation of the fully

position

closed loop is too large, and the

deviation

2. The relevant settings are too conservative .

protection

function

set

too large

incorrectly

Confirm the settings of the

relevant parameters and reset

the relevant parameters .

Normal

function

Err.054 :

input,

function

Forced

enter

the

fault

is configured and the input is

User forced

state through DI function 32 ( FORCE_ERR ) .

valid. Disconnect the input to

fault

clear the fault .

Err.055 :

Absolute

Absolute position encoder absolute position

Contact the manufacturer for

position reset

reset failure .

technical support .

fault

Power failure or abnormal main power

Err.056 : The

Check whether the input main

line. (Note: this reason

main power

power supply has instantaneous

supply is cut

power failure and increase the

By default, the record is not stored, and you

off

power supply voltage capacity .

can set whether to store it through P07.19 ) .

Err.060 :

First

start

It is the first time to start after downloading the

Restore factory values

after writing a

customized version of the driver that has the

load custom parameters .

customized

standard program .

version of the

program

1. Check whether the input

AL.080 :

The warning status is output when the bus

main power supply is normal ;

Undervoltage

voltage is low .

warning

Lower

the undervoltage detection point

- 72 -

parameter P06.36 .

The load operation exceeds

the inverse time curve of the

1. Confirm whether the wiring of

drive

for

the

following

the motor UVW line and the encoder

reasons:

There is a problem

1. The motor UVW wire or

encoder wire is bad or the

2. Confirm that the motor is not

connection is loose;

blocked or driven by external force,

2. The motor is blocked or

Confirm that the mechanical brake

driven by external forces,

(holding brake) has been opened;

such as mechanical jamming,

3. Confirm that there is no crossover

collision, dragging by gravity

between multiple drives and motors.

or other external forces, or

the mechanical brake (brake)

Cross wiring, that is, there is

AL.081 :

runs without opening ;

no UVW wire of a motor

Drive overload warning

When wiring multiple

Connect the encoder cable to a

drives, mistakenly connect

different drive;

the UVW wires and encoder

wires of the same motor to

4. Extend the acceleration and

different drives;

deceleration time and reselect the

appropriate one

4. The load is too large, and

the driver or motor selection

Drive or motor;

is too small;

5. Check whether the UVW output by

5. There may be missing

the motor is connected wrongly, yes

phase

wrong

phase

No short circuit to ground;

sequence connection;

6. Replace the driver or motor .

6. The driver or motor is

damaged .

1. Confirm whether the wiring of

The load operation exceeds

the inverse time curve of the

the motor UVW line and the encoder

drive

for

the

following

There is a problem

reasons:

AL.082 :

2. Confirm that the motor is not

1. The motor UVW wire or

Motor overload warning

blocked or driven by external force,

encoder wire is bad or the

connection is loose;

Confirm that the mechanical brake

(holding brake) has been opened;

2. The motor is blocked or

driven by external forces,

3. Confirm that there is no crossover

- 73 -

such as mechanical jamming,

between multiple drives and motors.

collision, dragging by gravity

Fork wiring, that is, there is

or other external forces, or

no connection between the UVW wire

the mechanical brake (brake)

and encoder wire of a motor to

runs without opening;

different drives;

When wiring multiple

4. Extend the acceleration and

drives, mistakenly connect

deceleration time and reselect the

the UVW wires and encoder

appropriate drive

wires of the same motor to

different drives;

Actuator or motor;

4. The load is too large, and

5. Check whether the UVW output by

the driver or motor selection

the motor is connected wrongly, yes

is too small;

No short circuit to ground;

5. There may be missing

phase

wrong

phase

6. Replace the driver or motor .

sequence connection;

6. The driver or motor is

damaged .

AL.083 :

The parameters that need to

Parameter changes that

be turned on again to take

Power on again .

need to be turned on

effect are changed .

again

AL.084 :

will

enabled

when

Servo Servo not ready ON .

the servo READY is detected .

Servo is not ready

L.085 :

Reduction E an EPROM write -in

The

program

operation frequency , can not be

Write E2PROM frequenc

operates E2PROM abnormall

stored

y frequently .

instead EEPROM communication writ

Operation warning

e instruction .

Pot

and

Not

while

The positive limit switch is triggered,

AL.086 :

effective , generally do not appear

check the operating mode,

in the table at the same time;

Forward

Give a negative command or manually

overtravel

2. The overtravel state of the servo

rotate the motor to leave the positive

warning prompt

axis in a certain direction can be

direction

automatically released .

The limit will automatically clear the

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warning .

The negative limit switch is triggered to

Pot

and

Not

while

check the operating mode,

AL.087 :

effective , generally do not appear

Give a positive command or manually

in the table at the same time;

Negative

rotate the motor to leave the negative

overtravel

2. The overtravel state of the servo

direction

warning prompt

axis in a certain direction can be

The limit will automatically clear the

automatically released .

warning .

AL.088 :

1. The electronic gear ratio is set

1. Reduce the set electronic gear ratio;

too large;

Position

command

2. Reduce the input pulse frequency .

2. The pulse frequency is too high .

overspeed

AL.090 :

When the encoder angle is

Absolute

reinitialized, the deviation is too

Replace the motor .

encoder angle

large ( more than 7.2 degrees in

initialization

electrical angle ) warning .

warning

Energy consumption braking power

overload

1. Wrong wiring or poor contact of

braking resistor;

1. Check whether the wiring of the

braking resistor is normal;

2. When using built-in resistors, the

default short wiring may fall off;

2. Check whether the built-in resistance

wiring is normal;

3. The braking resistor capacity is

AL.093 :

insufficient;

3. Increase the braking resistor capacity;

Dynamic

4. Excessive resistance of the

4. Reduce the resistance of the braking

braking

braking resistor leads to long-term

resistor;

overload

braking

5. Reduce the input voltage value;

move;

6. Set appropriate parameters according

5. The input voltage exceeds the

to specifications;

regulations;

7. Replace the servo driver .

Braking resistor resistance,

capacity, or heating time

Constant setting error;

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7. The servo drive is faulty .

1. Configure the power of the external

AL.094 :

regenerative bleeder resistor according

The

external

regenerative

External

to the specifications;

bleeder resistance is less than the

regenerative

minimum required by the driver;

2. Check whether the parameters

bleeder

of P00.21 ～P00.24 are

resistance

2. The parameter setting is wrong .

too small

Correct .

Normal

function

AL.095 :

input, configured with DI function 30 and

An emergency stop was triggered .

emergency

the input is valid , disconnect the input

stop

to remove the warning.

1. The time to search the origin

exceeds the set value of P08_95 ;

1 , increase P08.95 set value;

AL.096 :

P08.90

parameter is set

2. The search speed of returning to the

to 3 , 4 or 5 , and against the

Return to origin

origin is too fast, so reduce the speed of

stopper;

error

returning

the

origin

search P08.92 and P08.93 .

3. When the limit is not the origin,

the limit is encountered twice

AL.097 :

The encoder battery voltage is

lower than the threshold set

Check and replace the encoder battery .

Encoder battery

by P06.48 .

undervoltage

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